• Quick-Cure Vinylester Anchoring Adhesive • New Easy Dispensing Formula • Free Quik-Flow Nozzle Included AC50 Silver ™ Adhesive Anchoring System PRODUCT DESCRIPTION The AC50 Silver is a two-component adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The AC50 Silver is designed for bonding threaded rod and reinforcing bar hardware into drilled holes in solid concrete base materials. GENERAL Applications AND Uses • Bonding threaded rod and reinforcing bar into hardened concrete • Evaluated for installation and use in dry holes • Can be installed in a range of base material temperatures FEATURES AND Benefits •D esigned for use with threaded rod & reinforcing bar hardware elements • Cartridge design allows for multiple uses using extra mixing nozzles • Mixing nozzles proportion adhesive and provide simple delivery method into drilled holes • Evaluated and recognized for long term and short term loading (see performance tables for applicable temperature ranges) APPROVALS AND LISTINGS Conforms to requirements of ASTM C 881, Types I, II, IV and V, Grade 3, Classes A & B (also meets Type III except for elongation) Department of Transportation listings – see www.powers.com or contact transportation agency Guide specifications CSI Divisions: 03 16 00- Concrete Anchors and 05 05 19 - Post-Installed Concrete. Adhesive anchoring system shall be AC50 Silver as supplied by Powers Fasteners, Inc., Towson, MD. Anchors shall be installed in accordance with published instructions and requirements of the Authority Having Jurisdiction. PACKAGING Dual (side-by-side) Cartridge: 28 fl. oz. (825 mL) 10:1 mix ratio Storage life & conditions Fifteen months in a dry, dark environment with temperature ranging from 32˚F to 86˚F (0˚C to 30˚C) Anchor size range (typ.) 3/8" to 1" diameter threaded rod; No. 3 to No. 8 reinforcing bar (rebar) suitable base materials Normal-weight concrete 2 AC50 Silver ™ INSTALLATION SPECIFICATIONS Installation Specifications for Threaded Rod and Reinforcing Bar Dimension/Property Notation Units Threaded Rod - - 3/8" 1/2" 5/8" 3/4" Reinforcing Bar - - #3 #4 #5 #6 #8 d in. (mm) Nominal diameter of drilled hole do,(dbit) in. Minimum embedment hef,min 0.625 (15.9) 3/4 ANSI 3-1/8 (79) 0.750 (19.1) 7/8 ANSI 3-1/2 (89) 0.875 (22.2) 1-1/8 ANSI 4 (102) Nominal anchor diameter Minimum concrete member thickness hmin Minimum spacing distance smin Minimum edge distance cmin Critical edge distance cac Tmax ft.- lbs. (N-m) Effective cross sectional area of threaded rod Ase Effective cross sectional area of reinforcing bar Ase in.2 (mm2) in.2 (mm2) A36 or F1554 Grade 36 F593 Condition CW stainless steel rod or ASTM A193 Grade B7 carbon steel rod Detail of Steel Hardware Elements used with Injection Adhesive System do ,(dbit ) 0.375 0.500 (9.5) (12.7) 7/16 9/16 ANSI ANSI 2-3/8 2-3/4 (60) (70) hef + 1-1/4 (hef + 30) 1-7/8 2-1/2 (48) (64) 1-7/8 2-1/2 (48) (64) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Maximum torque (only possible after full cure time of adhesive) Threaded Rod or Rebar Nominal Anchor Size 1" hef + 2 do 3-1/8 (79) 3-1/8 (79) 3-3/4 (95) 3-3/4 (95) 5 (127) 5 (127) 90 (122) 105 (142) 0.335 (216) 0.440 (284) 165 (224) 165 (224) 0.606 (391) 0.790 (510) 2hef 10 (13) 15 (20) 0.078 (50) 0.110 (71) 25 (34) 33 (45) 0.142 (92) 0.200 (129) 50 (68) 60 (81) 0.226 (146) 0.310 (200) Threaded Rod and Deformed Reinforcing Bar Material Properties Steel Description (General) Steel Specification Nominal Anchor Size (inch) Minimum Yield Strength, fy (ksi) Carbon rod A 36 or F 1554 and Grade 36 3/8 through 1-1/4 36.0 58.0 Stainless rod (Alloy 304 / 316) F 593, Condition CW 3/8 through 5/8 65.0 100.0 3/4 through 1 45.0 85.0 High strength carbon rod A 193, Grade B7 3/8 through 1 105.0 125.0 Grade 60 reinforcing bar A 615, A706, A 767, or A 996 3/8 through 1 (#3 through #8) 60.0 90.0 Grade 40 reinforcing bar A 615 3/8 through 3/4 (#3 through #6) 40.0 70.0 (ASTM) Minimum Ultimate Strength, fu (ksi) 3 AC50 Silver ™ INSTALLATION Instructions for solid base materials Gel (working) Time and Curing Table Temperature of Base Material ˚F ˚C 5 14 23 32 41 60 68 86 95 -15 -10 -5 0 5 15 20 30 35 Gel (Working) Time Full Curing Time 120 minutes 90 minutes 90 minutes 45 minutes 35 minutes 15 minutes 8 minutes 4 minutes 3 minutes 48 hours 24 hours 14 hours 7 hours 4 hours 3 hours 90 minutes 60 minutes 45 minutes For installations in base material temperature between 5˚F and 32˚F the cartridge temperature must be conditioned to between 68˚F and 95˚F (20˚C - 35˚C). Hole Cleaning Equipment Selection Table for AC50 Silver Threaded Rod Diameter (Inch) Rebar Size (No.) ANSI Drill Bit Diameter (Inch) Min. Brush Diameter, Dmin (Inches) Brush Length, L (Inches) Steel Wire Brush (Cat. #) 3/8 #3 7/16 0.475 6-3/4 08284 1/2 #4 9/16 0.600 6-3/4 08285 11/16 0.735 7-7/8 08286 3/4 0.790 7-7/8 08278 #6 7/8 0.920 7-7/8 08287 7/8 #7 1 1.045 11-7/8 08288 1 #8 1-1/8 1.175 11-7/8 08289 5/8 #5 3/4 INSTALLATION Instructions for solid base materials DRILLING Blowout Tool Compressed air nozzle only (min. 90 psi) Number Of Cleaning Actions 4x blowing 4x brushing 4x blowing 1 - Drill a hole into the base material with a rotary hammer drill tool to the size and embedment required by the selected anchor (reference installation specifications for threaded rod and reinforcing bar). The tolerances of the carbide drill bit should meet the requirements of ANSI Standard B212.15. Precaution: Wear suitable eye and skin protection. Avoid inhalation of dusts during drilling and/or removal. Note! After drilling and prior to hole cleaning, all standing water in the drilled bore hole must be removed if present to facilitate a dry hole condition. (e.g. vacuum, compressed air, etc.) HOLE CLEANING: BLOW 4x, BRUSH 4x, BLOW 4x 2a - Starting from the bottom or back of the anchor hole, blow the hole clean using a compressed air nozzle (min. 90 psi) a minimum of four times (4x). • Use a compressed air nozzle (min. 90 psi) for anchor rod 3/8" to 1" diameter or reinforcing bar (rebar) sizes #3 to #8. 2b - Determine wire brush diameter (reference hole cleaning equipment selection table) and attach the brush with adaptor to a rotary drill tool or battery screwgun. Brush the hole with the selected wire brush a minimum of four times (4x). A brush extension (supplied by Powers Fasteners, Cat. #08282) should be used for holes drilled deeper than the listed brush length. The wire brush diameter should be checked periodically during use. The brush must be replaced if it becomes worn (less than Dmin, reference hole cleaning equipment selection table) or does not come into contact with the sides of the drilled hole. 2c - Finally, blow the hole clean again a minimum of four times (4x). • Use a compressed air nozzle (min. 90 psi) for anchor rod 3/8" to 1" diameter or reinforcing bar (rebar) sizes #3 to #8. When finished the hole should be clean and free of dust, debris, ice, grease, oil or other foreign material. PREPARING 3- Check adhesive expiration date on cartridge label. Do not use expired product. Review Material Safety Data Sheet (MSDS) before use. Cartridge temperature must be between 32°F - 95°F (0°C 35°C) when in use. Consideration should be given to the reduced gel time of the adhesive in warm temperatures. Attach a supplied mixing nozzle to the cartridge. Do not modify the mixer in any way and make sure the mixing element is inside the nozzle. Load the cartridge into the correct dispensing tool. A new mixing nozzle must be used for every working interruption longer than the published working times (reference gel time and curing time table) as well as for new cartridges. 4 AC50 Silver ™ 4 - Prior to inserting the anchor rod or rebar into the filled bore hole, the position of the embedment depth has to be marked on the anchor. Verify anchor element is straight and free of surface damage. 5 - For new cartridges and nozzles: prior to dispensing into the anchor hole, squeeze out separately a minimum three full strokes of the mixed adhesive. Discard non-uniform adhesive until the mixed adhesive shows a consistent gray color. Review and note the published working and cure times (reference gel time and curing time table) prior to injection of the mixed adhesive into the cleaned anchor hole. INSTALLATION 6 - Fill the cleaned hole approximately two-thirds full with mixed adhesive starting from the bottom or back of the anchor hole. Slowly withdraw the mixing nozzle as the hole fills to avoid creating air pockets or voids. For embedment depth greater than 7-1/2” an extension nozzle must be used with the mixing nozzle. UP Piston plugs (see Adhesive Piston Plug Table) must be used with and attached to mixing nozzle and extension tube for horizontal installations with anchor rod from 3/4" to 1" diameter and rebar sizes #6 to #8. Insert piston plug to the back of the drilled hole and inject as described in the method above. During installation the piston plug will be naturally extruded from the drilled hole by the adhesive pressure. Attention! Do not install anchors overhead. 7 - The anchor should be free of dirt, grease, oil or other foreign material. Push clean threaded rod or reinforcing bar into the anchor hole while turning slightly to ensure positive distribution of the adhesive until the embedment depth is reached. Observe the gel (working) time. 8 - Be sure that the anchor is fully seated at the bottom of the hole and that some adhesive has flowed from the hole and all around the top of the anchor. If there is not enough adhesive in the hole, the installation must be repeated. Minor adjustments to the anchor may be performed during the gel time but the anchor shall not be moved after final placement and during cure. CURING & FIXTURE 9 - Allow the adhesive anchor to cure to the specified full curing time prior to applying any load (reference gel time and curing time table). Do not disturb, torque or load the anchor until it is fully cured. 10 - After full curing of the adhesive anchor, a fixture can be installed to the anchor and tightened up to the maximum torque (reference gel time and curing time table) by using a calibrated torque wrench. Take care not to exceed the maximum torque for the selected anchor. Adhesive Piston Plugs Threaded Rod Diameter (Inch) Rebar Size (No.) Ansi Drill Bit Diameter (Inch) Plug Size (Inch) Plastic Plug (Cat. #) 3/4 #6 7/8 7/8 08300 7/8 #7 1 1 08301 1 #8 1-1/8 1-1/8 08303 A plastic extension tube must be used with piston plugs. Horizontal Installations 5 AC50 Silver ™ Ultimate and Allowable Load Capacities for AC50 Silver Installed with Threaded Rod in Normal Weight Concrete (based on bond strength/concrete capacity)1,2,3,4,5,6,7 Minimum Concrete Compressive Strength 3,000 psi 2,500 psi 4,000 psi Nominal Anchor Diameter (in.) Minimum Embedment Depth hef (in.) 3/8 3-3/8 6,520 1,630 6,765 1,690 7,165 1,790 1/2 4-1/2 11,860 2,965 12,300 3,075 13,025 3,255 Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) 5/8 5-5/8 18,520 4,630 19,205 4,800 20,345 5,085 3/4 6-3/4 22,420 5,605 23,255 5,815 24,630 6,160 1 9 29,005 7,250 30,080 7,520 31,860 7,965 1. Allowable load capacities listed are calculated using an applied safety factor of 4.0. Consideration of safety factors of 10 or higher may be necessary depending on the application, such as life safety. 2. Linear interpolation may be used to determine allowable loads for intermediate embedments and compressive strengths. 3. T he tabulated load values are applicable to single anchors installed at critical edge and spacing distances and where the minimum member thickness is 2 times the embedment depth. 4. The tabulated load values are applicable for dry concrete. Holes must be drilled with a hammer drill and an ANSI carbide drill bit. dhesives experience reductions in capacity at elevated temperatures. See 5. A the in-service temperature chart for allowable load capacities. 6. Allowable bond strength/concrete capacity must be checked against allowable steel strength in tension to determine the controlling allowable load. 7. A llowable shear capacity is controlled by allowable steel strength for the given conditions. Installed with Reinforcing Bar in Normal Weight Concrete (based on bond strength/concrete capacity)1,2,3,4,5,6,7 Nominal Anchor Diameter d (#) Minimum Embedment Depth hef in. Minimum Concrete Compressive Strength 3,000 psi 2,500 psi Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) 4,000 psi Ultimate Tension Load Capacity (lbs.) Allowable Tension Load Capacity (lbs.) #3 3-3/8 6,225 1,555 6,460 1,615 6,840 1,710 #4 4-1/2 10,480 2,620 10,870 2,720 11,515 2,880 #5 5-5/8 16,830 4,210 17,455 4,365 18,490 4,625 #6 6-3/4 15,545 3,885 16,120 4,030 17,075 4,270 #6 9 16,015 4,005 16,610 4,155 17,590 4,400 #8 9 34,095 8,525 35,360 8,840 37,455 9,365 #8 12 39,060 9,765 40,510 10,130 42,910 10,730 1. Allowable load capacities listed are calculated using an applied safety factor of 4.0. Consideration of safety factors of 10 or higher may be necessary depending on the application, such as life safety. 2. Linear interpolation may be used to determine allowable loads for intermediate embedments and compressive strengths. 3. T he tabulated load values are applicable to single anchors installed at critical edge and spacing distances and where the minimum member thickness is 2 times the embedment depth. 4. The tabulated load values are applicable for dry concrete. Holes must be drilled with a hammer drill and an ANSI carbide drill bit. 5. A dhesives experience reductions in capacity at elevated temperatures. See the in-service temperature chart for allowable load capacities. 6. Allowable bond strength/concrete capacity must be checked against allowable steel strength in tension to determine the controlling allowable load. 7. A llowable shear capacity is controlled by allowable steel strength for the given conditions. Allowable Load Capacities for AC50 Silver Installed into Uncracked Normal-Weight Concrete with Threaded Rod and Reinforcing Bar (Based on Steel Strength)1,2,3 Nominal Rod Diameter or Rebar Size (in. or #) Steel Elements – Threaded Roc and Reinforcing Bar A36 or F1554 Grade 36 F 593, CW (SS) Grade 60 Rebar Grade 40 Rebar Tension (lbs.) Shear (lbs.) Tension (lbs.) Shear (lbs.) Tension (lbs.) Shear (lbs.) Tension (lbs.) Shear (lbs.) Tension (lbs.) Shear (lbs.) 3/8 or #3 2,115 1,090 4,375 2,225 3,630 1,870 2,655 1,320 2,210 1,310 1/2 or #4 3,755 1,940 7,775 4,055 6,470 3,330 4,710 3,060 3,925 2,380 5/8 or #5 5,870 3,025 12,150 6,260 10,130 5,210 7,370 4,740 6,135 3,690 9,010 3/4 of #6 8,455 4,355 17,495 12,400 6,390 10,590 6,730 8,835 5,235 7/8 or #7 11,510 5,930 23,810 12,265 16,860 8,680 14,425 9,180 12,025 7,140 1 or #8 15,035 7,745 31,100 16,020 22,020 11,340 18,840 12,085 15,710 9,400 ln-Service Temperature Chart For Allowable Load Capacities1 6 A193, Grade B7 Base Material Temperature °F °C 0 32 50 70 90 110 140 180 -18 0 10 20 30 40 60 80 Reduction Factor For Temperature 1.00 1.00 1.00 1.00 0.91 0.82 0.69 0.52 1. Allowable load capacities listed are calculated for the steel element type as defined by AISC (ASD). 2. Allowable steel strength in tension must be checked against allowable bond strength/concrete capacity in tension to determine the controlling allowable load. 3. The tabulated load values are applicable to single anchors installed at critical edge and spacing distances and where the minimum member thickness is 2 times the embedment depth. 1. Linear interpolation may be used to derive reduction factors for temperatures between those listed. AC50 Silver ™ Ordering Information AC50 Silver Cartridges Cat. No. Description 08497 AC50 Silver 28 fl. oz. dual cartridge Std. Ctn. Pallet 8 400 One mixing nozzle is packaged with each cartridge. AC50 Silver mixing nozzles must be used to ensure complete and proper mixing of the adhesive. Cartridge System Mixing Nozzles Cat. No. Description 08294 Extra mixing nozzle (with 8" extension) for AC50 Silver Std. Pkg. Std. Ctn. 2 24 08281 Mixing nozzle extension, 8" minimum 2 24 Dispensing Tools for Injection Adhesive Cat. No. Description Std. Box Std. Ctn. 08494 28 fl. oz. Standard metal manual tool 1 10 08444 28 fl. oz. Battery powered tool (cordless) 1 - 08496 28 fl. oz. Pneumatic tool 1 - 08494 08444 08496 Hole Cleaning Tools and Accessories Cat. No. Description Std. Pkg. 08284 Wire brush for 7/16"ANSI hole (3/8" rod or #3 rebar) 1 08284 08285 Wire brush for 9/16"ANSI hole (1/2" rod or #4 rebar) 1 08285 08286 Wire brush for 11/16"ANSI hole (5/8" rod or #5 rebar) 1 08286 08278 Wire brush for 3/4"ANSI hole (5/8" rod or #5 rebar) 1 08287 08287 Wire brush for 7/8"ANSI hole (3/4" rod or #6 rebar) 1 08288 Wire brush for 1"ANSI hole (7/8" rod or #7 rebar) 1 08289 Wire brush for 1-1/8"ANSI hole (1" rod or # 8 rebar) 1 08283 SDS-Plus adapter for steel brushes 1 08296 Standard drill adapter for steel brushes (e.g. Jacobs Chuck) 1 08282 Steel brush extension, 12" 1 08292 Air compressor nozzle with extension 1 08465 Adjustable torque wrench with 1/2" square drive (10 to 150 ft.-lbs.) 1 08466 Adjustable torque wrench with 1/2" square drive (25 to 250 ft.-lbs.) 1 Description 08300 7/8" Plug 08301 1" Plug 08303 1-1/8" Plug 08283 08296 08492 08282 08465 08300 Adhesive Pistons Cat. No. 08289 ANSI Drill Dia. Threaded Rod Size Reinforcing Bar Size Std. Bag Std. Ctn. 7/8" 3/4" #6 10 100 1" 7/8" #7 10 100 1-1/8" 1" #8 10 100 7 POWERS FASTENERS BRANCH INFORMATION POWERS BRANCH INFORMATION USA Locations CITY ADdress Contact Alabama Atlanta Boston Charlotte Chicago Dallas Denver Detroit Florida Houston Indianapolis Los Angeles Maryland Milwaukee Minneapolis Missouri New Orleans New York Philadelphia Phoenix Pittsburgh Portland Rochester Salt Lake City San Francisco Seattle Tennessee 5405 Buford Hwy Suite 410 Norcross, GA 30071-3984 5405 Buford Hwy Suite 410 Norcross, GA 30071-3984 2 Powers Lane, Brewster, NY 10509 349 L West Tremont Avenue, Charlotte, NC 28203 2472 Wisconsin Avenue, Downers Grove, IL 60515 1300 IH 35 North, Suite #118, Carrollton TX 75006 2475 West Second Street #35, Denver, CO 80223 21600 Wyoming Avenue, Oak Park, MI 48237 2412 Lynx Lane, Orlando, FL 32804 13833 North Promenade, Suite 100, Stafford, TX 77477 15290 Stony Creek Way, Noblesville, IN 46060 2761 Dow Avenue, Tustin, CA 92780 3137-B Pennsy Drive, Landover, MD 20785 12020 W. 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Santa Catalina, 571 La Victoria, Lima 13, Peru Martin Vasquez 00 511 265 8500 (www.powersperuana.com) Anclajes Powers s.a., Calle Sucre/Qta. Maudora, #1721 Entre Cec Acosta Y Distributor San Ignacio Chacao, Caracas [email protected] 58 212 264 1313 Ft. Farfan, 3-5 Ibis Avenue, Ibis Acres, San Juan Derek Cumming (868) 674-7896 55-47-40097217 Guatemala Mexico Panama Peru Venezuela Trinidad - Tobago Contact +31 227 594 759 204-694-1261 +64 9415 2627 514-631-2583 00-506-2256-8149 00-506-2440-1839 809-472-8640 (593-2) 2454 455 (593-4) 2683 059 00-502-2429-6767 00-52-81-1231-0048 00-52-614-419-8523 00-52-477-212-2478 00-507-269-1866 00 511 330 0909 58 212 263 0219 Note: The information and data contained within this documentation was current as of April 2014. The information is for marketing purposes only and is subject to change and updates as needed. Powers Fasteners, Inc. reserves the right to change designs and specifications without notice or liability for such changes. Please contact Powers Fasteners for the most current and up to date available information or refer to our website at www.powers.com Powers Fasteners 701 E. Joppa Road, Towson, MD 21286 P: (800) 524-3244 F:(877) 871-1965 www.powers.com Cat. No. 49184 4/14 ©2014 Powers Fasteners, Inc.
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