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INTERNALLY and EXTERNALLY BEADED
CASEMENT WINDOWS
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SPECIFICATION
GENERAL DESCRIPTION
The "Duotherm elite" window system described in this manual is suitable for both replacement windows
for existing buildings and for installation into new building work.
The system incorporates externally beaded vent frames suitable for cockspur and espagnolette
locking (ECC 70) and shootbolt locking (ECC85 & ECC 90) and an internally beaded vent
frame suitable for cockspur and shootbolt locking (ECC88).
The system uses shuffle beads and flexible gaskets to accommodate double glazed units of
thickness 6mm, 20mm, 24mm, 28mm and 32mm (the internally beaded vent frame uses a
retained PVC-U bead and flexible gaskets to accommodate 24mm double glazed units only) to
meet the requirements of BS 6262: Code of Practice for Glazing.
Weatherseals are Q-Lon set in undercut channels.
PROFILE SPECIFICATION
The window frames are constructed of profiles combining an external aluminium alloy extrusion
to BS 1474: 1987, extruded from 6063 T6 alloy and an internal PVC-U extrusion.
The external aluminium alloy extrusion is pre-treated and finished either:a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour or other agreed
colour.
b) Polyester powder organic coating to BS 6496: White RAL 9910 High Gloss finish, Black
RAL 9005 Matt finish, Brown RAL 8912 Satin finish or other agreed colour.
After finishing, the aluminium and white PVC-U extrusions are joined in a rolling machine to
produce a permanent bond between the two extrusions.
GENERAL MANUFACTURING INFORMATION
Outer and vent frames are made by cutting the frame profiles with accurate 45° mitred ends
using Tunsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm.
The corners are joined using the Duotherm crimping tools to form a cold forged corner joint
(made by deforming small slugs of metal into the groove of the corner cleat).
The ends of transoms and mullions are profiled to fit the frame and fixed using self-tapping
screws.
On polyester powder coated finishes great care should be taken to avoid getting gap sealer on
visible surfaces and should be removed as soon as possible with a clean cloth.
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Care should be exercised when using products not supplied by Smart Systems Ltd as no
responsibility can be accepted.
WINDOW DRAINAGE
As with all dry glazed window systems, it is recommended that the window system is drained
and ventilated as shown in this manual.
In order to get maximum performance and weather resistance it is recommended that drips are
used over all vents.
OUTER FRAME MANUFACTURING INFORMATION
The outer frame members are cut with 45° mitred ends to the overall size required, measured
to the longest point of the metal.
Q-Lon weatherseal is inserted into the retaining grooves at any position that vents occur in the
finished window.
Prior to corner crimping the centre line position of any transoms or mullions should be marked
on the outer frame members. Where the transom/mullion runs right through, it should be
marked out on both jambs or head and cill members in pairs to ensure accurate alignment of
the sections.
Using the marked centre line, Drill Jig WCJ 107 ZIZ should be attached to the outer frame
member (taking care not to over-tighten the location screw) and the transom/mullion fixing
holes drilled using a 4.3mm dia. drill bit.
Corners are formed by coating the cut faces to be joined with a suitable small gap sealer. Into
the PVC-U part of the profile insert the special corner chevron moulding WCA 049 CLZ or WCA
050 CLZ. These also should be smeared with a suitable gap sealer. Into the aluminium part
of the profile insert a corner cleat FSC 029 MFZ and, where required, the aluminium corner
chevrons WUA 044 MFZ. The two mitred ends are then brought together and crimped. The
small gap sealer ensures a permanent joint and guards against the ingress of moisture and
joint movement. After crimping the corner joint, special care should be taken to ensure any
excess sealer is removed from painted and PVC-U surfaces.
Transoms or mullions ECC 72 and ECC 86 are cut with square ends to the sizes calculated on
the cutting formula sheets. The ends are then profiled to allow them to fit into the outer frame.
Special tooling is available to profile the end of transom/mullion ECC 92.
Prior to fixing of transoms and mullions smear the cut ends with a suitable gap sealer.
After fixing, special care should be taken to ensure any excess is cleared from painted and
PVC-U surfaces.
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VENT FRAME MANUFACTURING
The vent frame members are cut with 45° mitred ends to the overall vent size required
measured to the longest point of metal. In addition, if espagnolette or shootbolt locking is to
be fitted the necessary vent frame members should be prepared to accept the hardware.
Prior to corner crimping, insert Q-Lon Weatherseal into the weatherseal channel of the
vent frame.
EXTERNALLY BEADED VENT FRAMES
Corners are formed by coating the cut faces to be joined with a suitable small gap sealer. For
ECC 70 insert the corner chevron moulding WCA 049 CLZ into the PVC-U part of the profile
which should also be smeared wth a suitable small gap sealer. Into the aluminium part of the
profile insert a corner cleat FSC 029 MFZ and on ECC 85 and ECC 90 insert the aluminium
corner chevron WCA 106 MFZ. To ensure the corners of the Q-Lon are sealed against entry
of water a small amount of clear silicone should be applied to the cut ends. The mitred ends
are then brought together and crimped. The small gap sealer ensures a permanent joint and
guards against the ingress of moisture and joint movement. Care should be taken to ensure any
excess water is removed from painted and PVC-U surfaces. Finally, to provide additional support,
the corners of ECC85 and ECC90 should be drilled to accept a No.8 x 3/8” screw WCA 131 SSZ.
The cutting sizes produce vent frames with a cavity of 13.5mm for cockspur and
espagnolette locking (ECC 70) or 16.5mm for shootbolt locking (ECC 85 and ECC 90).
Use 13mm friction stays with ECC 70 and 16mm friction stays with ECC 85 and ECC 90.
When fixing the friction stays into both the outer and vent frame, care should be taken to
ensure that holes are located on 'V' grooves in the aluminium extrusions.
INTERNALLY BEADED VENT
Corners are formed by coating the cut faces to be joined with a suitable gap sealer. Into the
aluminium part of the profile insert a corner cleat WCC 051 MFZ. To ensure the corners of the
Q-Lon are sealed against entry of water a small amount of clear silicone should be applied to
the cut ends. The mitred ends are then brought together and crimped. The small gap sealer
ensures a permanent joint and guards against the ingress of moisture and joint movement.
Care should be taken to ensure any excess sealer is removed from painted and PVC-U
surfaces.
The cutting sizes produce vent frames with a cavity of 13.5mm for cockspur and shootbolt
locking for use with 13mm friction stays.
When fixing the friction stays into both the outer and vent frame, care should be taken to
ensure that holes are located on 'V' grooves in the aluminium extrusions.
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INTERNALLY BEADED ADAPTOR FRAME
The internally beaded adapator frame members (ECC 89) are cut with 45° mitred ends to the overall
size required, measured to the longest point of metal. Care should be taken when measuring and
cutting the frame members as only a nominal clearance is required when the assembled frame is
fixed in the outer frame. Before cutting the bar length slide the retained gasket RUA 025 BLZ into the
section ensuring it is not stretched. Cut both gasket and bar at the same time.
Corners are formed by coating the cut faces to be joined with a suitable small gap sealer. Into the
mitred corner insert a corner cleat WTC 024 MFZ and an aluminium corner chevron WUA 044 MFZ.
The small gap sealer ensures a permanent joint and guards against the ingress of moisture and joint
movement. Care should be taken to ensure any excess sealer is removed from painted surfaces.
COCKSPUR LOCKING
If cockspur locking is to be used after the vents have been hung in the outer frames, the handle
and wedge fixing holes can be drilled using jig WCJ 093 HSZ.
The ovolo profiles ECC 91 and ECC 92 are not suitable for cockspur locking.
TOP HUNG VENTILATORS WHEN USING COCKSPUR HANDLES
If the width of the ventilator frame is less than 750mm, fit one handle.
If the width of the ventilator is greater than 750mm, fit two handles.
Where height exceeds width, it is recommended that handles are positioned on the
vertical rails approximately 200mm up from the bottom of the moving frame rather than
the cill/transom rail.
SIDE HUNG VENTILATORS WHEN USING COCKSPUR HANDLES
If the height of the ventilator frame is less than 750mm, fit one handle.
If the height of the ventilator is greater than 750mm, fit two handles.
GLAZING
All beads are cut to suit the glazing aperture on the fully assembled window for glazing either
at factory or on site as required.
EXTERNALLY BEADED GLAZING
Glazing beads are fitted to openings by cutting the horizontal beads square to head and cill
of each vent and fixed light area. Vertical beads are cut at 45° both ends. When using glazing
beads ECC80, ECC81, ECC82 & ECC84, ECC97 & ECC98 slide the retained WCA 139 BLZ
gasket into section and ensure it is not stretched. Insert bottom beads and two setting blocks
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to ensure glass will be centralised in vertical dimension of opening (glazing blocks must be full
width of cavity to fully support glass or sealed unit), then insert top bead followed by side beads.
Finish glazing by insertion of internal gaskets all round.
INTERNALLY BEADED GLAZING
Glazing beads are fitted to openings by cutting the horizontal beads square to head and cill of
each vent and fixed light area. Vertical beads are cut square at both ends. Insert bottom beads
and two setting blocks to ensure glass will be centralised in vertical dimension of opening
(glazing blocks must be full width of cavity to fully support glass or sealed unit), then insert top
bead followed by side beads. Finish glazing by insertion of internal gaskets all round.
RECOMMENDED DESIGN LIMITATIONS
Side Hung Vents
Maximum Width:
Minimum Width:
Maximum Height:
Maximum Weight:
600mm
450mm
1200mm
18kg (Friction Stays)
Top Hung Vents
Maximum Width:
1000mm
Maximum Height:
Minimum Height:
1000mm
300mm
For window sizes above these recommended design limitations contact the Research &
Development Department at Smart Systems Ltd.
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Iyy
cm4
LENGTH
SPECIFICATION
NUMBER
SECTION
X
ECC22
Y
Y
PAGE
PERIMETER
MEC.
mm
Ixx
cm4
B7
293
-
2.16
13.09
5m
B7
305
-
3.69
14.87
5m
B7
305
-
3.69
14.87
5m
B3
221
-
1.27
4.77
5m
B1
198
-
0.90
4.61
5m
B6
203
-
1.60
4.56
5m
B1
247
-
1.05
9.65
5m
B1
286
-
2.24
11.76
5m
B2
247
-
1.05
9.65
5m
B9
189
-
2.01
9.81
5m
X
ECC23
X
Y
Y
X
X
ECC24
Y
Y
X
X
ECC70
Y
Y
X
X
ECC71
Y
Y
X
X
ECC72
Y
Y
X
ECC73
X
Y
Y
X
X
ECC74
Y
Y
X
X
ECC76
Y
Y
X
X
ECC77
Y
Y
X
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NUMBER
ECC78
SECTION
X
Y
Y
PAGE
PERIMETER
MEC.
mm
Ixx
cm4
Iyy
cm4
LENGTH
B9
215
-
5.09
11.42
5m
B9
244
-
9.95
13.03
5m
B4
124
-
-
-
5m
B4
124
-
-
-
5m
B4
122
-
-
-
5m
B8
409
-
5.62
128.1
5m
B4
110
-
-
-
5m
B3
281
-
2.01
7.34
5m
B6
389
-
40.61
10.82
5m
B2
198
-
0.9
4.61
5m
X
ECC79
X
Y
Y
X
ECC80
X
Y
Y
X
ECC81
X
Y
Y
X
ECC82
X
Y
Y
X
ECC83
X
Y
Y
X
ECC84
X
Y
Y
X
ECC85
X
Y
Y
X
ECC86
X
Y
Y
X
ECC87
X
Y
Y
X
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NUMBER
SECTION
X
ECC88
PERIMETER
MEC.
mm
Ixx
cm4
Iyy
cm4
LENGTH
B18
403
-
8.21
14.07
5m
B18
287
-
1.24
5.05
5m
B3
279
-
1.99
7.27
5m
B2
231
-
2.24
11.76
5m
B6
203
-
1.60
4.56
5m
B19
323
-
4.93
11.21
5m
B19
233
1.27
6.15
5m
-
-
5m
PAGE
Y
Y
X
ECC89
X
Y
Y
X
X
ECC90
Y
Y
X
X
ECC91
Y
Y
X
X
ECC92
Y
Y
X
X
ECC93
Y
Y
X
ECC94
X
Y
Y
X
X
ECC95
Y
Y
B19
76.6
-
B19
196.5
-
0.94
5.15
5m
B5
121.5
-
-
-
5m
X
ECC96
X
Y
Y
X
ECC97
X
Y
Y
X
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ECC98
B5
X
Y
PERIMETER
MEC.
mm
141.5
-
B10
244
-
B15
304
B10
261
Ixx
cm4
-
Iyy
cm4
LENGTH
-
5m
2.93
20.21
5m
-
54.24
54.24
6m
-
3.48
11.27
6m
Y
X
ECD04
X
Y
Y
X
EHE01
X
Y
Y
X
EHE02
X
Y
Y
X
EHE07
X
Y
B11
427
-
27.98
109.72
4m
6m
Y
B12
299
-
18.46
26.88
5m
Y
B12
256
-
9.02
21.42
5m
B13
333
-
37.94
33.93
5m
B13
285
-
13.61
25.81
5m
B11
320
-
17.29
53.51
6m
Y
X
EHE30
X
Y
X
EHE31
X
Y
X
EHE39
X
Y
Y
X
EHE40
X
Y
Y
X
EHE49
X
Y
Y
X
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SECTION
PAGE
EHE51
X
Y
PERIMETER
MEC.
mm
B14
325
-
20.56
24.41
5m
B14
279
-
10.31
23.63
5m
B17
195
-
7.38
1.22
4.4m
B17
235
-
15.03
4.82
4.4m
B16
391
-
44.14
44.04
B19
107
-
-
-
3.5m
B19
80
-
-
-
3.5m
B8
465
-
2.66
94.87
5m
B8
520
-
12.27
134
5m
B18
82.2
-
-
-
5m
Y
X
EHE79
X
Y
Y
X
ETC13
(A)
X
Y
Y
X
ETC13
(B)
X
Y
Y
X
ETC60
X
Y
5m
Y
X
EUC31
X
Y
Y
X
EUC32
X
Y
Y
X
EUC41
X
Y
Y
X
EUC43
X
Y
Y
X
PCC93
X
Y
Y
X
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NUMBER
SECTION
PERIMETER
MEC.
mm
Ixx
cm4
Iyy
cm4
LENGTH
B18
82.7
-
-
-
5m
B17
127
-
-
-
4.4m
PAGE
PCC94
ECC14
X
Y
Y
X
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A11
C3
F6
F9
F18
F28
F29
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DESCRIPTION
REVISIONS ADDED
CORNER CLEAT FOR ECC88 AMENDED TO WCC 052 MFZ
CORNER CLEAT FOR ECC88 AMENDED TO WCC 052 MFZ
PACKER ADDED
DETAIL CORRECTED TO SHOW ECC70
SHOOTBOLT HOLES IN OUTER FRAME ADDED
SHOOTBOLT HOLES IN OUTER FRAME ADDED
DATE
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01.07.99
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COMPONENT CODE
USED ON/FOR
FRICTION STAYS
WUA
WUA
WUA
WUA
WUA
WUA
089
089
089
089
089
089
SSA
SSB
SSC
SSD
SSE
SSF
8"
10"
12"
16"
20"
24"
S/Steel
S/Steel
S/Steel
S/Steel
S/Steel
S/Steel
Friction
Friction
Friction
Friction
Friction
Friction
Stay
Stay
Stay
Stay
Stay
Stay
13mm Stack Stay for
TOP HUNG Vent.
Use with ECC70
WUA 089 SSH
16" S/Steel Friction Stay.
This stay will allow vent to open to 90°
WUA 090 SSC
12" S/Steel Friction Stay
13mm Stack Stay for
SIDE HUNG Vent.
Use with ECC70
WUA 101 SSD
16" S/Steel Friction Stay.
This stay will allow vent to open to 90°
13mm Stack Stay for
SIDE HUNG Vent.
Use with ECC70
UBA
UBA
UBA
UBA
UBA
UBA
411
411
411
411
411
411
SSA
SSB
SSC
SSD
SSE
SSF
8" S/Steel Friction Stay
10" S/Steel Friction Stay
12" S/Steel Friction Stay
16" S/Steel Friction Stay
20" S/Steel Friction Stay
24" S/Steel Friction Stay
UBA 412 SSC
12" S/Steel Friction Stay
16mm Hi-Stack Stay for
TOP HUNG Vent.
Use with ECC85 and ECC90
16mm Hi-Stack Stay for
SIDE HUNG Vent.
Use with ECC85 and ECC90
COCKSPUR LOCKING
WCA 018 WPL
L/H Fast Locking Cockspur Handle,
White
WCA 018 GOL
L/H Fast Locking Cockspur Handle,
Gold
Cockspur Locking Handle for
TOP and SIDE HUNG Vents
WCA 018 WPR
R/H Fast Locking Cockspur Handle,
White
Use with ECC70 and ECC88
WCA 018 GOR
R/H Fast Locking Cockspur Handle,
Gold
UCA 023 ZIZ
Locking Handle Key
For WCA 018 Handle
WCA 125 WPZ
4mm Handle Wedge
For WCA 018 Handle
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ACCESSORIES
DESCRIPTION
COMPONENT CODE
USED ON/FOR
ESPAGNOLETTE LOCKING
WCA
WCA
WCA
WCA
101
101
101
101
GOX
GOY
WPX
WPY
L/Handle
R/Handle
L/Handle
R/Handle
Gold Espagnolette
Locking Handle
White Espagnolette
Locking Handle
Use with Vent Frame
ECC70
WCA
WCA
WCA
WCA
WCA
060
061
062
063
064
SSZ
SSZ
SSZ
SSZ
SSZ
250mm
400mm
600mm
800mm
1000mm
Long
Long
Long
Long
Long
Use with Vent Frame
ECC 70
Espagnolette
Espagnolette
Espagnolette
Espagnolette
Espagnolette
Rod
Rod
Rod
Rod
Rod
WCA 065 ZIX
WCA 065 ZIY
L/Handle Espagnolette Keep
R/Handle Espagnolette Keep
WCA 066 SSZ
Rod Screw Cups
SHOOTBOLT LOCKING (EXTERNALLY BEADED VENTS)
UCA
UCA
UCA
UCA
024
024
024
024
WPR
WPL
GOR
GOL
R/Handle
L/Handle
R/Handle
L/Handle
White Off-set Fast
Locking Handle
Gold Off-set Fast
Locking Handle
Use with Vent Frames
ECC 85 & ECC 90
9mm Spindle Length
UCA 023 ZIZ
Lock Key
For Handles UCA 024
WCA 155 ZIZ
Shootbolt Handle Fixing Plate
Use with Vent Frames
ECC85 & ECC90
WCA 151 ZIZ
Shootbolt Hardware Kit
(Excluding Shootbolt Rods)
Use with Vent Frames
ECC85 & ECC90
WUA
WUA
WUA
WUA
Shootbolt
Shootbolt
Shootbolt
Shootbolt
Use with Vent Frames
ECC85 & ECC90
Refer to Page F26 for
Rod Selection Information
105
106
107
108
ZIZ
ZIZ
ZIZ
ZIZ
Rods
Rods
Rods
Rods
SHOOTBOLT LOCKING (INTERNALLY BEADED VENTS)
UCA
UCA
UCA
UCA
Page
C2
025
025
025
025
WPR
WPL
GOR
GOL
R/Handle
L/Handle
R/Handle
L/Handle
White Off-set Fast
Locking Handle
Gold Off-set Fast
Locking Handle
Use with Vent Frame ECC88
22mm Spindle Length
UCA 023 ZIZ
Lock Key
For Handles UCA 025
WCA 152 ZIZ
Shootbolt Hardware Kit
(Excluding Shootbolt Rods)
Use with Vent Frame ECC88
WCA 153 ZIZ
WCA 154 ZIZ
Shootbolt Rods
Shootbolt Rods
Use with Vent Frame ECC88
Refer to Page E31 for
Rod Selection Information
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DESCRIPTION
COMPONENT CODE
USED ON/FOR
CORNER CLEATS AND CHEVRONS
FSC 029 MFZ
Corner Cleat for Crimping
All Outer Frames
Vent Frames ECC70, 85 & 90
All Outer Frames
Vent Frames ECC70, 85 & 90
HEA 016 MFZ
WCC 050 CLZ
Corner Cleat for Mechanical Fixing
Extension Profiles ECC22, 23 & 24
WCC 052 MFZ
Corner Cleat for Crimping
Vent Frame ECC88
WTC 024 MFZ
Corner Cleat for Crimping
Internally Beaded Adaptor ECC89
WUA 070 MFZ
Adjustable Corner Cleat for
Mechanical Fixing
Subcill ECC83
WCA 050 MFZ
PVC-U Corner Chevron (Large)
Outer Frames ECC71, 73 & 74
Extension ECC23
WUA 044 MFZ
Aluminium Corner Chevron (small)
Corners of Outer Frame Fixed Lights
Corners of False Vent Frame ECC89
WCA 106 MFZ
Aluminium Corner Chevron (Large)
Outer Frame ECC91
Corners of Vent Frame ECC88
WCA 049 CLZ
PVC-U Corner Chevron (Small)
Outer Frames ECC76, 87 & 91
Vent Frame ECC70
Extension ECC22 & 24
WTA 035
Cill End Cap
For Cill ECC83
WUA 042 SAZ
Releasable Restrictor Stay
TOP HUNG Vents Jamb
ECC70, 85, 88 & 90
WUA 041 SAZ
Consealed Restrictor Stay
Use on SIDE HUNG Vents
ECC70, 85, 88 & 90
WCA 144 WPZ
Cruciform Block
Transom/Mullion ECC72 & 92
WCA 058 GSZ
Metal Fixing Lug
Outer Frames ECC76 & 87
WCA 059 GSZ
Metal Fixing Lug
Outer Frames ECC71 & 73
RSA 019 BLZ
Plastazote Block
End of Head Extension ECC22
GENERAL ACCESSORIES
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COMPONENT CODE
DESCRIPTION
USED ON/FOR
GENERAL ACCESSORIES Cont.
MUA 028 WPZ
Double Sided Adhesive Foam Tape
Use with Drip EUC 32
MUA 003 WPZ
MUA 005 BLZ
MUA 006 SBZ
White Touch -up Paint
Black Touch -up Paint
Havana Brown Touch -up Paint
Use with Drip EUC 32
GLAZING BLOCKS
MUA 414 GRZ
Glazing Setting Blocks
Colour Green
100 x 20 x 1mm
MUA 414 BLZ
Glazing Setting Blocks
Colour Black
100 x 20 x 2mm
MUA 414 GYZ
Glazing Setting Blocks
Colour Green
100 x 20 x 4mm
WINDOW FRAME FIXING PACKERS
Page
C4
MUA 417 YEZ
Plastic Packer
Colour Yellow
50 x 35 x 1.5m
MUA 418 GRZ
Plastic Packer
Colour Green
34 x 28 x 3mm
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COMPONENT CODE
DESCRIPTION
USED ON/FOR
FIXINGS
CFA 027 SSZ
No. 6 x 3/8" Csk Head S/Steel
S/Tapping Screw
Transom to Cruciform Block
Shootbolt End Guide to Vent Frame
HEA 018 SSZ
No. 6 x 10mm Csk Head Machine
Subcill Variable Corner Joint Screw
MUA 025 SSZ
No. 6 x 1" Csk Head S/Steel
S/Tapping Screw
Corners of Outer Frames
Corners of Vent Frame ECC70 & 88
MUA 032 SSZ
4.8 x 9.2mm Dome Head Rivet
Friction Stay Arm to Outer Frame
and TOP HUNG Vent Frames
MUA 033 SSZ
4.8 x 8.0mm Csk Head Rivet
Friction Stay Arm to SIDE HUNG
Vent Frames
MUA 055 SSZ
No. 7 x 1" Csk Head S/Steel
S/Tapping Screw
Outer Frame to Transom/Mullion
Internally Beaded Adaptor to
Outer Frame
MUA 067 SSZ
No. 7 x 2" Csk Head S/Steel
S/Tapping Screw
Transom/Mullion Cruciform Joint
PUA 028 SSZ
No. 10 x 1" Pan Head S/Steel
S/Tapping Screw
Corners of Outer Frame ECC91
PUA 055 SSZ
No. 10 x 2" Csk Head S/Steel
S/Tapping Screw
Outer Frame to Corner Box
RCA 054 SSZ
No. 8 x 3/4" Csk Head S/Steel
S/Tapping Screw
Espagnolette and Shootbolt Keeps
to Outer Frames
WCA 096 SSZ
No. 8 x 1/2" Pan Head S/Steel
S/Tapping Screw
Cockspur and Espagnolette
Handle Fixing
WCA 110 SSZ
No. 8 x 5/8" Csk Head S/Steel
S/Tapping Screw
Espagnolette Rods Fixing and
Internally Beaded Shootbolt
Rods Fixing
WCA 131 SSZ
No. 8 x 3/8" Pan Head S/Steel
S/Tapping Screw
Friction Stay Arms to Outer and
Vent Frames.
Corners of Vent Frames ECC85
and ECC90
WCA 134 SSZ
M5 x 20 Csk Head Machine Screw
UCA 024 Shootbolt Handle to
Vent Frame
(Use with Fixing Plate WCA 155 ZIZ)
UCA 025 Shootbolt Handle to
Vent Frame
UBA 098 ZIZ
4.8 x 65mm Csk Head S/Steel
S/Tapping Screw
Outer Frame to Transom/Mullion
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EXTERNAL GASKET
COMPONENT CODE
GLASS THICKNESS AND BEAD REFERENCE
COMPONENT CODE
INTERNAL WEDGE
6mm Single Glazing.
Use Shuffle Bead ECC98
20mm Double Glazing.
Use Shuffle Bead ECC80
WCA 139 BLZ
24mm Double Glazing.
Use Shuffle Bead ECC81
WCA149 BLZ
28mm Double Glazing.
Use Shuffle Bead ECC82
32mm Double Glazing.
Use Shuffle Bead ECC84
RUA 025 BLZ
WEATHERSEALS
24mm Double Glazing.
Use Clip Beads PCC93 & 94
Q-LON Weatherstrip
WCA 150 BLZ
T.B.A.
WUA 062 BLZ
After the window bars have been cut and mitred, slide the Q-Lon Weatherseals down both external and internal
grooves, cutting the ends the same length as the bars at an angle of 45°, using a Stanley Knife.
When the frame has been crimped together, apply a small amount of silicone sealant to each corner.
MULLION GASKET
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WCA 141 BLZ
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WUT 024 HSZ A
CRIMPER FOR USE ON ALL elite SUITE
WCT 065 HSZ
VEE BLOCK (WITH PACKERS) FOR ECC71, 73, 74, 76, 87 & 91
WCT 068 HSZ
VEE BLOCK (WITH PACKERS) FOR ECC88 & 89
WUT 023 HSZ
PUNCHES FOR ECC70,71,73,74,76,87, 89 & 91
WCT 069 HSZ
PUNCHES FOR ECC 85 & 90
WCT 070 HSZ
PUNCHES FOR ECC88
WCJ 093 HSZ
(Use 3.2 mm and 4.9 mm Dia. Drill Bits)
HANDLE AND WEDGE JIG FOR COCKSPUR LOCKING
(NOT SUITABLE FOR USE WITH ECC91 AND ECC92)
WCJ 100 ZIZ
(Use 3.2 mm Dia. Drill Bit)
DRILL JIG FOR ESPAGNOLETTE ROD FIXING HOLES FOR ECC70
WCJ 101 ZIZ
(Use 3.2 mm Dia. Drill Bit)
DRILL JIG FOR ESPAGNOLETTE HANDLE FIXING HOLES FOR ECC70
WCJ 106 ZIZ
(Use 10 mm Dia. Drill Bit)
SHOOTBOLT HOLE JIG FOR ECC85 AND ECC90
WCJ 107 ZIZ
(Use 4.3 mm Dia. Drill Bit)
TRANSOM/MULLION DRILL JIG FOR ECC72,86 & 92
HEJ 050 ALZ (Use 6.1 mm Dia. Drill Bit)
VARIABLE ANGLE CILL JIG FOR ECC83
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ELEVATIONS
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SECTION 16
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SECTION 18
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SECTION 19
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SECTION 22
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SECTION 28
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SECTION 29
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SECTION 30
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OUTER FRAMES CORNER CRIMPING
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FIXED LIGHT DRAINAGE
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ECC72 TRANSOM/MULLION FIXING
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ECC68 DEEP TRANSOM FIXING
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CRUCIFORM JOINT
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13MM “COTSWOLD” FRICTION
STAY FIXING DETAIL FOR ECC70
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COCKSPUR HANDLE FIXING
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INFORMATION ON LOAD
BEARING BAY POLES
THE FOLLOWING NOTES ARE FOR GUIDANCE PURPOSES ONLY.
Before attempting to replace a bay window reference should be made to the BPF/GGF
Window Installation Guide (COP 2).
When replacing a bay window it is important to recognise load bearing situations and to
provide adequate support for the loads during and after installation.
It must be assumed that all bay windows are load bearing, and the necessary calculations
undertaken to ensure that the Bay Pole is capable of withstanding the loads. If there is
any doubt as to the extent of the loads bearing on a bay window assembly or of the Bay
Pole to withstand the loads, then the opinion of a qualified structural engineer must be
sought prior to removal of the existing window. The cost of this should be considered
when quoting for the replacement of a bay window.
If any defects are found in the structure during the survey these should be rectified prior to
installing the replacement bay window.
There are two methods of installing a load bearing Bay
Pole.
1.
The Bay Pole sits on a reinforced cill
2.
The Bay Pole passes through the cill
Attention needs to be paid to the installation of the Bay Poles as any defect in installation
could affect the ability of the Bay Pole to sustain the applied loads. Particular attention
needs to be paid to the correct use and fixing of Bearing Plates, Shims and Packers.
It is important that at all times construction work complies with all legal and statutory
requirements and is carried out using good building practices to ensure satisfactory
installation.
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FIXED ANGLE MULLIONS DEDUCTIONS
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ECC77 VARIABLE ANGLE
MULLION DEDUCTIONS
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ECC78 AND ECC79 VARIABLE
ANGLE MULLIONS DEDUCTIONS
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ECC76 WITH ECC73 OUTER
FRAME CORNER DETAIL
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MULLION END PREPARATION
FOR SUBCILL ECC83
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EHE07 AND EHE49
MULLION COUPLING
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CORNER POST ASSEMBLY
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ECC83 SUBCILL VARIABLE
CORNER JOINT
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FIXING LUG DETAILS
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OUTER FRAME EXTENSIONS
FIXING DETAIL
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CORNER ASSEMBLY
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POSITION OF SETTING AND
LOCATION BLOCKS
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CLEANING, MAINTENANCE AND
REPAIR ON PAINT FINISH
CLEANING, MAINTENANCE AND REPAIR PROCEDURE FOR ORGANIC PAINT
COATINGS (ACRYLIC AND POLYESTER) ON ALUMINIUM WINDOWS, DOORS AND
ARCHITECTURAL PRODUCTS.
In compiling these guidelines we would also draw your attention to a publication by the
Council for Aluminium in Building, 191 Cirencester Road, Charlton Kings, Cheltenham,
Gloucestershire GL53 8DF (TelNo: 01242 578278).
"Guidance in the handling, care, protection, fixing and maintenance of aluminium windows and doors."
1.
CLEANING
a)
AND
MAINTENANCE
In areas within the direct influence zones of salt water, industrial chemical plants, blast
furnaces or other aggressive emission sources, the window should be cleaned at least every
three months. In a relatively cleaner environment every six months should be sufficient.
In carrying out regular maintenance outside, the internal surfaces are frequently neglected.
After a period of time, grime and deposits from tobacco smoke, coal and oil fires, etc. can
discolour the inside of the window frame and it is recommended that these should be
cleaned at least once per year.
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CLEANING, MAINTENANCE AND
REPAIR ON PAINT FINISH
b)
Procedure
(i)
Wash down with clean warm water containing a non-alkaline liquid detergent (in a
concentration which can be handled safely with bare hands) using a non-abrasive
cloth, sponge or soft bristle brush. This will remove grime, grease and any excess
chalking. All ridges, grooves, joints and drainage channels where salt or other
deposits can collect should be well washed out, thus preventing corrosion sites from
occurring!
(ii) Rinse thoroughly with clean water.
(iii) Dry using a soft cloth or leather.
c)
Where a reduction in gloss is observed, chalking is evident or excessive staining has
occurred, then an approved renovating cream may be carefully applied with a nonabrasive cloth.
Note: T-Cut or similar automotive paint restorer may be used provided it is not too
abrasive!
Care must be taken not to abrade sharp corners of section or aris of beads too heavily
where the paint film is normally thinner, and it should be remembered that this operation
should not be carried out too frequently.
Polish with a soft cloth to restore gloss and colour uniformity.
d)
2.
For extra protection a wax polish can be applied once or twice a year again polishing with
a soft cloth to restore gloss.
REPAIR
a)
b)
Blisters and corrosion sites may originate from areas where mechanical damage or
scratches have penetrated the paint coating through to the aluminium, or from cut bar or
butt ends, mitres, drill holes or drainage slots, where the aluminium is unprotected (see
part 3c).
Procedure:
(i)
Use fine grade 120-360 grit abrasive paper to remove corrosion products and any
non-adherent paint.
(ii) Wipe with white spirit or approved cleaning solvent.
(iii) Ensure surface is absolutely dry before applying a thin priming coat. Allow 20-30
minutes to 'flash off'.
(iv) With a fine brush again, touch in the damaged and primed area with an air drying
paint.
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It should be recognised that the air drying paint will not possess the same weathering
properties as the stoved organic coating, but nevertheless will give a reasonable
amount of protection. Their use should of course be confined only to small areas of
damage.
3.
AT
THE
FABRICATION
AND INSTALLATION
STAGE
a)
Grease marks, dirt and mastic spillage may be removed using white spirit or an
approved solvent which will not soften the paint film or adversely affect its weathering
properties.
b)
Self adhesive tapes and clear lacquers must not be applied as irreparable damage,
under certain conditions, can occur to the organic coating.
c)
It is recommended that all cut bar ends, mitres and butt joints, drainage slots and drill
holes should be coated with an air drying paint system including a primer/corrosion
inhibitor and a top coat and/or suitable gap sealant to provide protection against the
initiation of corrosion sites where the aluminium is exposed. This protection is
particularly important if the units are to be fitted in coastal or other aggressive
environments.
d)
Fabricators and installers should take maximum care during assembly, transit and
fitting not to damage the paint coating.
Note: Beware swarf on benches, end damage of assembled frames in transit or on
site and the careless use of sharp ended screwdrivers or other tools for forcing
'snap-fit' beads into position! If the paint film is unavoidably damaged and bare
aluminium revealed, the damage must be repaired immediately using procedure 2b.
4.
POINTS
TO
BEAR
IN
MIND
WHEN
SPECIFYING ORGANIC COATED ALUMINIUM
a)
No organic paint coating, whether polyester or acrylic (or indeed if the substrate is
PVC-U) is 'maintenance free' and that especially when installing in coastal districts
or areas with high industrial pollution, advice should be given at the time of
installation regarding the frequency and nature of cleaning maintenance needed.
b)
Modern organic finishes which we apply to architectural aluminium are practically
identical to the types used on motor vehicles and therefore require a similar degree
of care and attention which people typically lavish on their car bodywork. The
frequency of cleaning relates directly to the decorative standard which the
householder wishes to maintain and also the particular environment where the units
are situated.
c)
All paints 'chalk' to some extent in service and a reduction in gloss level will occur.
The original finish can be easily restored using the procedure in 1c.
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CUTTING FORMULA
EXTERNALLY BEADED USING OUTER FRAMES ECC71, 73, 76 & 87 WITH TRANSOM/MULLION ECC72 AND VENT FRAME ECC70 (COCKSPUR AND ESPAGNOLETTE LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F1
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 55.5
W — 55.5
W — 55.5
OF to BM
W — 55.5
OF to BM
— 40.5
BM to BM
— 25
W — 55.5
W — 55.5
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 41
VERTICAL
COMPONENTS
H — 41
W — 41
W — 41
W — 41
OF to BT
OF to BT
— 25.5
— 25.5
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 105
GLASS HEIGHT
H — 105
H — 55.5
OF to BM
— 25.5
H — 41
H — 41
W — 65
GLASS HEIGHT
H — 65
OF to BT
— 40.5
H — 55.5
H — 55.5
H — 55.5
OF to BM
OF to BM
OF to BM
OF to BM
— 25.5
— 25.5
— 25.5
— 25.5
OF to BT
— 25.5
H — 41
OF to BT
— 25.5
OF to BT
— 40.5
H — 55.5
OF to BM
OF to BM
OF to BM
— 25.5
— 25.5
— 25.5
OF to BT
OF to BT
OF to BT
— 25.5
— 25.5
— 25.5
BM to BM
— 11
OF to BM
H — 41
— 25.5
— 25.5
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 25.5
— 25.5
— 25.5
— 25.5
— 25.5
— 25.5
W — 105
W — 105
OF to BT
OF to BT
— 90
— 90
BT to BT
— 75
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 90
— 90
— 90
— 90
— 90
— 90
— 90
— 90
H — 105
H — 105
OF to BT
OF to BT
OF to BT
— 90
— 90
— 90
OF to BT
— 90
H — 105
OF to BT
— 90
H — 105
BM to BM BM to BM
— 75
— 75
OF to BM
— 90
— 90
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 90
— 90
— 90
— 90
— 90
— 90
W — 65
W — 65
OF to BT
OF to BT
OF to BT
— 49
— 49
— 49
GLASS WIDTH
W — 65
W — 65
GLASS HEIGHT
OF to BT
OF to BT
— 49
— 49
W — 41
— 25.5
OF to BM
W — 65
W — 55.5
— 40.5
OF to BM
W — 105
GLASS WIDTH
=
=
B =
O/F =
H — 55.5
OF to BM
OF to BM
W — 105
GLASS WIDTH
W
H
— 40.5
W — 41
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 49
— 49
H — 65
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 65
OF to BT
OF to BT
— 49
— 49
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 65
H — 65
W — 65
OF to BT
OF to BT
— 49
— 49
ECC70
W — 105
OF to BM
— 90
OF to BM
— 49
H — 65
W — 65
OF to BT
— 49
ECC71
ECC73
ECC76 (ODD LEG)
ECC87 (ODD LEG)
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EXTERNALLY BEADED USING OUTER FRAME ECC74 WITH TRANSOM/MULLION ECC72 AND VENT FRAME ECC70 (COCKSPUR AND ESPAGNOLETTE LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F2
1
1
1
1
1
2
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 79
W — 79
W — 79
OF to BM
W — 79
OF to BM
— 52
BM to BM
— 25
W — 79
W — 79
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 64
VERTICAL
COMPONENTS
H — 64
W — 64
W — 64
W — 64
OF to BT
OF to BT
— 37
— 37
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 129
GLASS HEIGHT
H — 129
H — 79
OF to BM
— 37
H — 64
H — 64
W — 88
GLASS HEIGHT
H — 88
OF to BT
— 52
H — 79
H — 79
H — 79
OF to BM
OF to BM
OF to BM
OF to BM
— 37
— 37
— 37
— 37
OF to BT
— 37
H — 64
OF to BT
— 37
OF to BT
— 52
H — 79
OF to BM
OF to BM
OF to BM
— 37
— 37
— 37
OF to BT
OF to BT
OF to BT
— 37
— 37
— 37
BM to BM
— 11
OF to BM
H — 64
— 37
— 37
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 37
— 37
— 37
— 37
— 37
— 37
W — 129
W — 129
OF to BT
OF to BT
— 102
— 102
BT to BT
— 75
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 102
— 102
— 102
— 102
— 102
— 102
— 102
— 102
H — 129
H — 129
OF to BT
OF to BT
OF to BT
— 102
— 102
— 102
OF to BT
— 102
H — 129
OF to BT
— 102
H — 129
BM to BM BM to BM
— 75
— 75
OF to BM
— 102
— 102
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 102
— 102
— 102
— 102
— 102
— 102
W — 88
W — 88
OF to BT
OF to BT
OF to BT
— 60.5
— 60.5
— 60.5
GLASS WIDTH
W — 88
W — 88
GLASS HEIGHT
OF to BT
OF to BT
— 60.5
— 60.5
W — 64
— 37
OF to BM
W — 88
W — 79
— 52
OF to BM
W — 129
GLASS WIDTH
=
=
B =
O/F =
H — 79
OF to BM
OF to BM
W — 129
GLASS WIDTH
W
H
— 52
W — 64
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 60.5
— 60.5
H — 88
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 88
OF to BT
OF to BT
— 60.5
— 60.5
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 88
H — 88
W — 88
OF to BT
OF to BT
— 60.5
— 60.5
W — 129
OF to BM
— 102
OF to BM
— 60.5
H — 88
W — 88
OF to BT
— 60.5
ECC70
ECC74
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EXTERNALLY BEADED USING OUTER FRAME ECC91 WITH TRANSOM/MULLION ECC72 AND VENT FRAME ECC70 (COCKSPUR AND ESPAGNOLETTE LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F3
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 70
W — 70
W — 70
OF to BM
W — 70
OF to BM
— 47.5
BM to BM
— 25
W — 70
W — 70
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 55
VERTICAL
COMPONENTS
H — 55
W — 55
W — 55
W — 55
OF to BT
OF to BT
— 32.5
— 32.5
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 120
GLASS HEIGHT
H — 120
H — 70
OF to BM
— 32.5
H — 55
H — 55
W — 79
GLASS HEIGHT
H — 79
OF to BT
— 47.5
H — 70
H — 70
H — 70
OF to BM
OF to BM
OF to BM
OF to BM
— 32.5
— 32.5
— 32.5
— 32.5
OF to BT
— 32.5
H — 55
OF to BT
— 32.5
OF to BT
— 47.5
H — 70
OF to BM
OF to BM
OF to BM
— 32.5
— 32.5
— 32.5
OF to BT
OF to BT
OF to BT
— 32.5
— 32.5
— 32.5
BM to BM
— 11
OF to BM
H — 55
— 32.5
— 32.5
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 32.5
— 32.5
— 32.5
— 32.5
— 32.5
— 32.5
W — 120
W — 120
OF to BT
OF to BT
— 97.5
— 97.5
BT to BT
— 75
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
H — 120
H — 120
OF to BT
OF to BT
OF to BT
— 97.5
— 97.5
— 97.5
OF to BT
— 97.5
H — 120
OF to BT
— 97.5
H — 120
BM to BM BM to BM
— 75
— 75
OF to BM
— 97.5
— 97.5
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
— 97.5
W — 79
W — 79
OF to BT
OF to BT
OF to BT
— 56
— 56
— 56
GLASS WIDTH
W — 79
W — 79
GLASS HEIGHT
OF to BT
OF to BT
— 56
— 56
W — 55
— 32.5
OF to BM
W — 79
W — 70
— 47.5
OF to BM
W — 120
GLASS WIDTH
=
=
B =
O/F =
H — 70
OF to BM
OF to BM
W — 120
GLASS WIDTH
W
H
— 47.5
W — 55
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 56
— 56
H — 79
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 79
OF to BT
OF to BT
— 56
— 56
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 79
H — 79
W — 79
OF to BT
OF to BT
— 56
— 56
W — 120
OF to BM
— 97.5
OF to BM
W — 79
— 56
H — 79
OF to BT
— 56
ECC70
ECC91
Page
01.10.99
REV-01
01.10.99
F3
TECHNICAL CARD
HOME
BACK
EXIT
DUOTHERM elite
DCEf
WINDOWS
CUTTING FORMULA
EXTERNALLY BEADED USING OUTER FRAMES ECC71, 73, 76 & 87 WITH TRANSOM/MULLION ECC72 AND VENT FRAMES ECC85 & 90 (SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F4
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 55.5
W — 55.5
W — 55.5
OF to BM
W — 55.5
OF to BM
— 40.5
BM to BM
— 25
W — 55.5
W — 55.5
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 42
VERTICAL
COMPONENTS
H — 42
W — 42
W — 42
W — 42
OF to BT
OF to BT
— 26.5
— 26.5
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 115
GLASS HEIGHT
H — 115
H — 55.5
OF to BM
— 26.5
H — 42
H — 42
W — 65
GLASS HEIGHT
H — 65
OF to BT
— 40.5
H — 55.5
H — 55.5
H — 55.5
OF to BM
OF to BM
OF to BM
OF to BM
— 26.5
— 26.5
— 26.5
— 26.5
OF to BT
— 26.5
H — 42
OF to BT
— 26.5
OF to BT
— 40.5
H — 55.5
OF to BM
OF to BM
OF to BM
— 26.5
— 26.5
— 26.5
OF to BT
OF to BT
OF to BT
— 26.5
— 26.5
— 26.5
BM to BM
— 11
OF to BM
H — 42
— 26.5
— 26.5
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 26.5
— 26.5
— 26.5
— 26.5
— 26.5
— 26.5
W — 115
W — 115
OF to BT
OF to BT
— 100
— 100
BT to BT
— 85
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 100
— 100
— 100
— 100
— 100
— 100
— 100
— 100
H — 115
H — 115
OF to BT
OF to BT
OF to BT
— 100
— 100
— 100
OF to BT
— 100
H — 115
OF to BT
— 100
H — 115
BM to BM BM to BM
— 85
— 85
OF to BM
— 100
— 100
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 100
— 100
— 100
— 100
— 100
— 100
W — 65
W — 65
OF to BT
OF to BT
OF to BT
— 49
— 49
— 49
GLASS WIDTH
W — 65
W — 65
GLASS HEIGHT
OF to BT
OF to BT
— 49
— 49
W — 42
— 26.5
OF to BM
W — 65
W — 55.5
— 40.5
OF to BM
W — 115
GLASS WIDTH
=
=
B =
O/F =
H — 55.5
OF to BM
OF to BM
W — 115
GLASS WIDTH
W
H
— 40.5
W — 42
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 49
— 49
H — 65
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 65
OF to BT
OF to BT
— 49
— 49
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 65
H — 65
W — 65
OF to BT
OF to BT
— 49
— 49
W — 115
OF to BM
— 100
OF to BM
— 49
H — 65
W — 65
OF to BT
— 49
ECC85
ECC90
ECC71
ECC73
ECC76 (ODD LEG)
ECC87 (ODD LEG)
Page
01.10.99
REV-01
01.10.99
F4
TECHNICAL CARD
HOME
BACK
EXIT
DUOTHERM elite
DCEf
WINDOWS
CUTTING FORMULA
EXTERNALLY BEADED USING USING OUTER FRAME ECC74 WITH TRANSOM/MULLION ECC72 AND VENT FRAMES ECC85 & 90 (SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F5
1
1
1
1
1
2
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 79
W — 79
W — 79
OF to BM
W — 79
OF to BM
— 52
BM to BM
— 25
W — 79
W — 79
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 65
VERTICAL
COMPONENTS
H — 65
W — 65
W — 65
W — 65
OF to BT
OF to BT
— 38
— 38
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 139
GLASS HEIGHT
H — 139
H — 79
OF to BM
— 38
H — 65
H — 65
W — 88
GLASS HEIGHT
H — 88
OF to BT
— 52
H — 79
H — 79
H — 79
OF to BM
OF to BM
OF to BM
OF to BM
— 38
— 38
— 38
— 38
OF to BT
— 38
H — 65
OF to BT
— 38
OF to BT
— 52
H — 79
OF to BM
OF to BM
OF to BM
— 38
— 38
— 38
OF to BT
OF to BT
OF to BT
— 38
— 38
— 38
BM to BM
— 11
OF to BM
H — 65
— 38
— 38
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 38
— 38
— 38
— 38
— 38
— 38
W — 139
W — 139
OF to BT
OF to BT
— 112
— 112
BT to BT
— 85
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 112
— 112
— 112
— 112
— 112
— 112
— 112
— 112
H — 139
H — 139
OF to BT
OF to BT
OF to BT
— 112
— 112
— 112
OF to BT
— 112
H — 139
OF to BT
— 112
H — 139
BM to BM BM to BM
— 85
— 85
OF to BM
— 112
— 112
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 112
— 112
— 112
— 112
— 112
— 112
W — 88
W — 88
OF to BT
OF to BT
OF to BT
— 60.5
— 60.5
— 60.5
GLASS WIDTH
W — 88
W — 88
GLASS HEIGHT
OF to BT
OF to BT
— 60.5
— 60.5
W — 65
— 38
OF to BM
W — 88
W — 79
— 52
OF to BM
W — 139
GLASS WIDTH
=
=
B =
O/F =
H — 79
OF to BM
OF to BM
W — 139
GLASS WIDTH
W
H
— 52
W — 65
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 60.5
— 60.5
H — 88
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 88
OF to BT
OF to BT
— 60.5
— 60.5
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 88
H — 88
W — 88
OF to BT
OF to BT
— 60.5
— 60.5
W — 139
OF to BM
— 112
OF to BM
— 60.5
H — 88
W — 88
OF to BT
— 60.5
ECC85
ECC90
ECC74
Page
01.10.99
REV-01
01.10.99
F5
TECHNICAL CARD
HOME
BACK
EXIT
DUOTHERM elite
DCEf
WINDOWS
CUTTING FORMULA
EXTERNALLY BEADED USING USING OUTER FRAME ECC91 WITH TRANSOM/MULLIONS ECC72 & 92 AND VENT FRAMES ECC85 & 90 (SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F6
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 70
W — 70
W — 70
OF to BM
W — 70
OF to BM
— 47.5
BM to BM
— 25
W — 70
W — 70
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 56
VERTICAL
COMPONENTS
H — 56
W — 56
W — 56
W — 56
OF to BT
OF to BT
— 33.5
— 33.5
BT to BT
— 11
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 130
GLASS HEIGHT
H — 130
H — 70
OF to BM
— 33.5
H — 56
H — 56
W — 79
GLASS HEIGHT
H — 79
OF to BT
— 47.5
H — 70
H — 70
H — 70
OF to BM
OF to BM
OF to BM
OF to BM
— 33.5
— 33.5
— 33.5
— 33.5
OF to BT
— 33.5
H — 56
OF to BT
— 33.5
OF to BT
— 47.5
H — 70
OF to BM
OF to BM
OF to BM
— 33.5
— 33.5
— 33.5
OF to BT
OF to BT
OF to BT
— 33.5
— 33.5
— 33.5
BM to BM
— 11
OF to BM
H — 56
— 33.5
— 33.5
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 33.5
— 33.5
— 33.5
— 33.5
— 33.5
— 33.5
W — 130
W — 130
OF to BT
OF to BT
— 107.5
— 107.5
BT to BT
— 85
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
H — 130
H — 130
OF to BT
OF to BT
OF to BT
— 107.5
— 107.5
— 107.5
OF to BT
— 107.5
H — 130
OF to BT
— 107.5
H — 130
BM to BM BM to BM
— 85
— 85
OF to BM
— 107.5
— 107.5
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
— 107.5
W — 79
W — 79
OF to BT
OF to BT
OF to BT
— 56
— 56
— 56
GLASS WIDTH
W — 79
W — 79
GLASS HEIGHT
OF to BT
OF to BT
— 56
— 56
W — 56
— 33.5
OF to BM
W — 79
W — 70
— 47.5
OF to BM
W — 130
GLASS WIDTH
=
=
B =
O/F =
H — 70
OF to BM
OF to BM
W — 130
GLASS WIDTH
W
H
— 47.5
W — 56
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 56
— 56
H — 79
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 79
OF to BT
OF to BT
— 56
— 56
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 79
H — 79
W — 79
OF to BT
OF to BT
— 56
— 56
W — 130
OF to BM
— 107.5
OF to BM
W — 79
— 56
OF to BT
H — 79
— 56
ECC85
ECC90
ECC91
Page
01.10.99
REV-01
01.10.99
F6
TECHNICAL CARD
HOME
BACK
EXIT
DUOTHERM elite
DCEf
WINDOWS
CUTTING FORMULA
INTERNALLY BEADED USING OUTER FRAMES ECC71, 73, 76 & 87 WITH TRANSOM/MULLION ECC 72, FALSE VENT ECC 89 AND VENT FRAME ECC88 (COCKSPUR & SHOOTBOLTLOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FALSE
VENT
(1)
LEGEND:
Page
F7
1
1
1
1
2
1
1
2
1
1
2
1
2
1
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 56
W — 56
W — 56
OF to BM
W — 56
OF to BM
— 40.5
BM to BM
— 25
W — 56
W — 56
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 41
VERTICAL
COMPONENTS
H — 41
W — 41
W — 41
W — 41
OF to BT
OF to BT
— 25.5
— 25.5
BT to BT
— 10
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 147.5
GLASS HEIGHT
H — 147.5
W — 147.5
H — 56
OF to BM
— 25.5
H — 41
H — 41
W — 48.5
VERTICAL
COMPONENTS
H — 48.5
GLASS WIDTH
W — 96
GLASS HEIGHT
H — 96
OF to BT
— 40.5
H — 56
H — 56
H — 56
OF to BM
OF to BM
OF to BM
OF to BM
— 25.5
— 25.5
— 25.5
— 25.5
OF to BT
— 25.5
H — 41
OF to BT
— 25.5
OF to BT
— 40.5
H — 56
OF to BM
OF to BM
OF to BM
— 25.5
— 25.5
— 25.5
OF to BT
OF to BT
OF to BT
— 25.5
— 25.5
— 25.5
BM to BM
— 10
OF to BM
H — 41
— 25.5
— 25.5
BM to BM
— 10
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 25.5
— 25.5
— 25.5
— 25.5
— 25.5
— 25.5
W — 147.5 W — 147.5
OF to BT
— 132
— 132
BT to BT
— 116.5
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 132
— 132
— 132
— 132
— 132
— 132
— 132
— 132
H — 147.5
H — 147.5
OF to BT
OF to BT
OF to BT
— 132
— 132
— 132
OF to BT
— 132
H — 147.5
OF to BT
— 132
H — 147.5
BM to BM BM to BM
— 116.5
— 116.5
OF to BM
— 132
— 132
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 132
— 132
— 132
— 132
— 132
— 132
W — 48.5
W — 48.5
OF to BT
OF to BT
OF to BT
— 32.5
— 32.5
— 32.5
W — 96
W — 96
W — 96
OF to BT
OF to BT
OF to BT
— 80
— 80
— 80
W — 41
— 25.5
OF to BM
W — 48.5
W — 56
— 40.5
OF to BM
W — 147.5
HORIZONTAL
COMPONENTS
=
=
B =
O/F =
H — 56
OF to BM
OF to BM
OF to BT
GLASS WIDTH
W
H
— 40.5
W — 41
GLASS HEIGHT
FALSE
VENT
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 32.5
— 32.5
H — 48.5
OF to BT
OF to BT
— 32.5
— 32.5
OF to BM
OF to BM
— 80
— 80
H — 96
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 48.5
W — 96
OF to BT
OF to BT
— 80
— 80
BM to BM BM to BM BM to BM
— 16.5
— 16.5
— 16.5
H — 48.5
H — 48.5
OF to BT
OF to BT
— 32.5
— 32.5
BM to BM BM to BM BM to BM
— 64
— 64
— 64
H — 96
H — 96
W — 48.5
W — 96
OF to BT
OF to BT
— 80
— 80
W — 147.5
OF to BM
— 132
OF to BM
— 32.5
H — 48.5
OF to BM
— 80
H — 96
W — 48.5
OF to BT
— 32.5
W — 96
OF to BT
— 80
ECC88
ECC71
ECC73
ECC76 (ODD LEG)
ECC87 (ODD LEG)
Page
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01.10.99
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WINDOWS
CUTTING FORMULA
INTERNALLY BEADED USING OUTER FRAME ECC74 WITH TRANSOM/MULLION ECC 72, FALSE VENT ECC 89 AND VENT FRAME ECC88 (COCKSPUR & SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FALSE
VENT
(1)
LEGEND:
Page
F8
1
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 79
W — 79
W — 79
OF to BM
W — 79
OF to BM
— 52
BM to BM
— 25
W — 79
W — 79
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 64
VERTICAL
COMPONENTS
H — 64
W — 64
W — 64
W — 64
OF to BT
OF to BT
— 37
— 37
BT to BT
— 10
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 170
GLASS HEIGHT
H — 170
H — 79
OF to BM
— 37
H — 64
H — 64
W — 71.5
VERTICAL
COMPONENTS
H — 71.5
GLASS WIDTH
W — 119
GLASS HEIGHT
H — 119
OF to BT
— 52
H — 79
H — 79
H — 79
OF to BM
OF to BM
OF to BM
OF to BM
— 37
— 37
— 37
— 37
OF to BT
— 37
H — 64
OF to BT
— 37
OF to BT
— 52
H — 79
OF to BM
OF to BM
OF to BM
— 37
— 37
— 37
OF to BT
OF to BT
OF to BT
— 37
— 37
— 37
BM to BM
— 10
OF to BM
H — 64
— 37
— 37
BM to BM
— 10
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 37
— 37
— 37
— 37
— 37
— 37
W — 170
W — 170
OF to BT
OF to BT
— 143
— 143
BT to BT
— 116.5
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 143
— 143
— 143
— 143
— 143
— 143
— 143
— 143
H — 170
H — 170
OF to BT
OF to BT
OF to BT
— 143
— 143
— 143
OF to BT
— 143
H — 170
OF to BT
— 143
H — 170
BM to BM BM to BM
— 116.5
— 116.5
OF to BM
— 143
— 143
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 143
— 143
— 143
— 143
— 143
— 143
W — 71.5
W — 71.5
OF to BT
OF to BT
OF to BT
— 44
— 44
— 44
W — 119
W — 119
W — 119
OF to BT
OF to BT
OF to BT
— 91.5
— 91.5
— 91.5
W — 64
— 37
OF to BM
W — 71.5
W — 79
— 52
OF to BM
W — 170
HORIZONTAL
COMPONENTS
=
=
B =
O/F =
H — 79
OF to BM
OF to BM
W — 170
GLASS WIDTH
W
H
— 52
W — 64
GLASS HEIGHT
FALSE
VENT
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 44
— 44
H — 71.5
OF to BT
OF to BT
— 44
— 44
OF to BM
OF to BM
— 91.5
— 91.5
H — 119
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 71.5
W — 119
OF to BT
OF to BT
— 91.5
— 91.5
BM to BM BM to BM BM to BM
— 16.5
— 16.5
— 16.5
H — 71.5
H — 71.5
OF to BT
OF to BT
— 44
— 44
BM to BM BM to BM BM to BM
— 64
— 64
— 64
H — 119
H — 119
W — 71.5
W — 119
OF to BT
OF to BT
— 91.5
— 91.5
W — 170
OF to BM
— 143
OF to BM
W — 71.5
— 44
OF to BT
H — 71.5
— 44
OF to BM
W — 119
— 91.5
OF to BT
H — 119
— 91.5
ECC88
ECC74
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REV-01
01.10.99
F8
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WINDOWS
CUTTING FORMULA
INTERNALLY BEADED USING OUTER FRAMES ECC91 WITH TRANSOM/MULLION ECC 72 & 92, FALSE VENT ECC 89 AND VENT FRAME ECC88 (SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FALSE
VENT
(1)
LEGEND:
Page
F9
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 70
W — 70
W — 70
OF to BM
W — 70
OF to BM
— 47.5
BM to BM
— 25
W — 70
W — 70
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 55
VERTICAL
COMPONENTS
H — 55
W — 55
W — 55
W — 55
OF to BT
OF to BT
— 32.5
— 32.5
BT to BT
— 10
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 161
GLASS HEIGHT
H — 161
H — 70
OF to BM
— 32.5
H — 55
H — 55
W — 62.5
VERTICAL
COMPONENTS
H — 62.5
GLASS WIDTH
W — 110
GLASS HEIGHT
H — 110
OF to BT
— 47.5
H — 70
H — 70
H — 70
OF to BM
OF to BM
OF to BM
OF to BM
— 32.5
— 32.5
— 32.5
— 32.5
OF to BT
— 32.5
H — 55
OF to BT
— 32.5
OF to BT
— 47.5
H — 70
OF to BM
OF to BM
OF to BM
— 32.5
— 32.5
— 32.5
OF to BT
OF to BT
OF to BT
— 32.5
— 32.5
— 32.5
BM to BM
— 10
OF to BM
H — 55
— 32.5
— 32.5
BM to BM
— 10
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 32.5
— 32.5
— 32.5
— 32.5
— 32.5
— 32.5
W — 161
W — 161
OF to BT
OF to BT
— 139
— 139
BT to BT
— 116.5
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 139
— 139
— 139
— 139
— 139
— 139
— 139
— 139
H — 161
H — 161
OF to BT
OF to BT
OF to BT
— 139
— 139
— 139
OF to BT
— 139
H — 161
OF to BT
— 139
H — 161
BM to BM BM to BM
— 116.5
— 116.5
OF to BM
— 139
— 139
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 139
— 139
— 139
— 139
— 139
— 139
W — 62.5
W — 62.5
OF to BT
OF to BT
OF to BT
— 39.5
— 39.5
— 39.5
W — 110
W — 110
W — 110
OF to BT
OF to BT
OF to BT
— 87
— 87
— 87
W — 55
— 32.5
OF to BM
W — 62.5
W — 70
— 47.5
OF to BM
W — 161
HORIZONTAL
COMPONENTS
=
=
B =
O/F =
H — 70
OF to BM
OF to BM
W — 161
GLASS WIDTH
W
H
— 47.5
W — 55
GLASS HEIGHT
FALSE
VENT
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 39.5
— 39.5
H — 62.5
OF to BT
OF to BT
— 39.5
— 39.5
OF to BM
OF to BM
— 87
— 87
H — 110
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 62.5
W — 110
OF to BT
OF to BT
— 87
— 87
BM to BM BM to BM BM to BM
— 16.5
— 16.5
— 16.5
H — 62.5
H — 62.5
OF to BT
OF to BT
— 39.5
— 39.5
BM to BM BM to BM BM to BM
— 64
— 64
— 64
H — 110
H — 110
W — 62.5
W — 110
OF to BT
OF to BT
— 87
— 87
W — 161
OF to BM
— 139
OF to BM
W — 62.5
— 39.5
OF to BT
H — 62.5
— 39.5
OF to BM
W — 110
— 87
OF to BT
H — 110
— 87
ECC88
ECC91
Page
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REV-01
01.10.99
F9
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DCEf
WINDOWS
CUTTING FORMULA
EXTERNALLY BEADED USING OUTER FRAME ECC91 WITH TRANSOM/MULLION ECC92 AND VENT FRAME ECC 93 (FACE MOUNTED SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F10
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 70
W — 70
W — 70
OF to BM
W — 70
OF to BM
— 47.5
BM to BM
— 25
W — 70
W — 70
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 57
VERTICAL
COMPONENTS
H — 57
W — 57
W — 57
W — 57
OF to BT
OF to BT
— 34.5
— 34.5
BT to BT
— 12
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 154
GLASS HEIGHT
H — 154
H — 70
OF to BM
— 34.5
H — 57
H — 57
W — 78
GLASS HEIGHT
H — 78
OF to BT
— 47.5
H — 70
H — 70
H — 70
OF to BM
OF to BM
OF to BM
OF to BM
— 34.5
— 34.5
— 34.5
— 34.5
OF to BT
— 34.5
H — 57
OF to BT
— 34.5
OF to BT
— 47.5
H — 70
OF to BM
OF to BM
OF to BM
— 34.5
— 34.5
— 34.5
OF to BT
OF to BT
OF to BT
— 34.5
— 34.5
— 34.5
BM to BM
— 12
OF to BM
H — 57
— 34.5
— 34.5
BM to BM
— 12
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 34.5
— 34.5
— 34.5
— 34.5
— 34.5
— 34.5
W — 154
W — 154
OF to BT
OF to BT
— 131.5
— 131.5
BT to BT
— 109
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
H — 154
H — 154
OF to BT
OF to BT
OF to BT
— 131.5
— 131.5
— 131.5
OF to BT
— 131.5
H — 154
OF to BT
— 131.5
H — 154
BM to BM BM to BM
— 109
— 109
OF to BM
— 131.5
— 131.5
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
— 131.5
W — 78
W — 78
OF to BT
OF to BT
OF to BT
— 55.5
— 55.5
— 55.5
GLASS WIDTH
W — 78
W — 78
GLASS HEIGHT
OF to BT
OF to BT
— 55.5
— 55.5
W — 57
— 34.5
OF to BM
W — 78
W — 70
— 47.5
OF to BM
W — 154
GLASS WIDTH
=
=
B =
O/F =
H — 70
OF to BM
OF to BM
W — 154
GLASS WIDTH
W
H
— 47.5
W — 57
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 55.5
— 55.5
H — 78
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 78
OF to BT
OF to BT
— 55.5
— 55.5
BM to BM BM to BM BM to BM
— 33
— 33
— 33
H — 78
H — 78
W — 78
OF to BT
OF to BT
— 55.5
— 55.5
W — 154
OF to BM
— 131.5
OF to BM
W — 78
— 55.5
OF to BT
H — 78
— 55.5
ECC93
ECC91
Page
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REV-00
01.10.99
F10
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HOME
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WINDOWS
CUTTING FORMULA
EXTERNALLY BEADED USING OUTER FRAME ECC94 WITH TRANSOM/MULLION ECC96 AND VENT FRAME ECC93 (FACE MOUNTED SHOOTBOLT LOCKING)
TYPICAL
STYLES
PART
DESCRIPTIONS
OUTER
FRAME
1
1
1
1
1
2
1
2
1
2
1
2
1
VENT
(2)
VENT
(1)
VENT
(2)
FIXED
PANEL
(2)
LEGEND:
Page
F11
1
1
1
1
1
2
1
2
1
2
1
1
1
2
1
1
1
1
1
2
1
HEAD & CILL
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
JAMBS
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
W — 58
W — 58
W — 58
OF to BM
W — 58
OF to BM
— 35
BM to BM
— 12
W — 58
W — 58
TRANSOM(S)
HORIZONTAL
COMPONENTS
W — 57
VERTICAL
COMPONENTS
H — 57
W — 57
W — 57
W — 57
OF to BT
OF to BT
— 34
— 34
BT to BT
— 34
HORIZONTAL
COMPONENTS
VERTICAL
COMPONENTS
GLASS WIDTH
W — 154
GLASS HEIGHT
H — 154
H — 58
OF to BM
— 34
H — 57
H — 57
W — 78
GLASS HEIGHT
H — 78
OF to BT
— 35
H — 58
H — 58
H — 58
OF to BM
OF to BM
OF to BM
OF to BM
— 34
— 34
— 34
— 34
OF to BT
— 34
H — 57
OF to BT
— 34
OF to BT
— 35
H — 58
OF to BM
OF to BM
OF to BM
— 34
— 34
— 34
OF to BT
OF to BT
OF to BT
— 34
— 34
— 34
BM to BM
— 11
OF to BM
H — 57
— 34
— 34
BM to BM
— 11
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 34
— 34
— 34
— 34
— 34
— 34
W — 154
W — 154
OF to BT
OF to BT
— 131
— 131
BT to BT
— 108
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
OF to BM
— 131
— 131
— 131
— 131
— 131
— 131
— 131
— 131
H — 154
H — 154
OF to BT
OF to BT
OF to BT
— 131
— 131
— 131
OF to BT
— 131
H — 154
OF to BT
— 131
H — 154
BM to BM BM to BM
— 108
— 108
OF to BM
— 131
— 131
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
OF to BT
— 131
— 131
— 131
— 131
— 131
— 131
W — 78
W — 78
OF to BT
OF to BT
OF to BT
— 55
— 55
— 55
GLASS WIDTH
W — 78
W — 78
GLASS HEIGHT
OF to BT
OF to BT
— 55
— 55
W — 57
— 34
OF to BM
W — 78
W — 58
— 35
OF to BM
W — 154
GLASS WIDTH
=
=
B =
O/F =
H — 58
OF to BM
OF to BM
W — 154
GLASS WIDTH
W
H
— 35
W — 57
GLASS HEIGHT
FIXED
PANEL
(1)
1
1
1
1
MULLION(S)
VENT
(1)
1
1
OF to BM
OF to BM
— 55
— 55
H — 78
Overall window Outer Frame Width - Outside
Overall Window Outer Frame Height - Outside
Centre Line of Transom/Mullion
Extreme Edge of Outer Frame
W — 78
OF to BT
OF to BT
— 55
— 55
BM to BM BM to BM BM to BM
— 32
— 32
— 32
H — 78
H — 78
W — 78
OF to BT
OF to BT
— 55
— 55
W — 154
OF to BM
— 131
OF to BM
W — 78
— 55
OF to BT
H — 78
— 55
ECC93
ECC94
Page
01.06.99
REV-00
01.06.99
F11