1. Ingeniería

DECOLINE II
Inline Coating of
3-Dimensional Parts
02
DECOLINE II
Inline Coating of 3-Dimensional Parts
for both Decorative and Functional Applications
DECOLINE II – Enhanced Metallic Layers
on 3-Dimensional Parts
SINGULUS TECHNOLOGIES offers the second
generation of inline coating solutions for fully
automated handling and coating of 3-dimensional
parts which are used e.g. in the automotive, interiorlighting, head- and rear lights, automotive mirrors,
mobile phones and packaging used in the cosmetics
industry. Coated 3-dimensional parts are typically
made of plastic (injection molded), glass or metal.
The new DECOLINE II inline coating system is the
next development level in vacuum coating and
product handling:
→→ Brilliant layers on 3-dimensional parts
→→ Individual design variety
→→ Elimination of batch processes
→→ UV curing for protection lacquer
→→ Inline spray coating & metallization
→→ Fully automated processing
→→ High productivity and flexibility
→→ Low cost of ownership
→→ Environment-friendly
The different spray coating modules and the
vacuum sputtering module of the DECOLINE II are
interlinked by an innovative flexible inline concept.
The DECOLINE II distinguishes itself from the
traditional batch processes and satisfies with its
inline concept all the prerequisites to revolutionize
the existing production of 3-dimensional parts. By
high-quality coatings the decorative and functional
properties of the coatings are significantly improved.
DECOLINE II automates the production process and
considerably reduces costs, logistical efforts as well
as the personnel intensity and amortizes itself in a
very short period of time.
Different Pigmented Lacquers
→→ Metallized with aluminum, color with top coat layer
→→ Adhesion, resistance and brilliance requirements
fulfilled
Homogenous Brilliance on Complex Parts
→→ No shadowing effects with SINGULUS part rotation
during metallization process
→→ Independent of orientation to cathode
Semi-Reflective Layer
→→ Color control due to adaptable layer thickness
From Mirror-Bright to Frosted by Changing
Surface Roughness
→→ Different area surface from polished to structured,
metallized layer
Basic Concept of DECOLINE II
SINGULUS DECOLINE II – Flexible Process
Settings
Base Coat Lacquering System (Optional)
→→ UV-base lacquering system
→→ Solvent allowance up to 20 %
→→ Recycling of lacquering material
→→ Significant cost reduction by most efficient
material consumption
3-Dimensional Sputtering
→→ Cycle time per carrier: down to 6 seconds
→→ Up to 18 parts on one carrier
→→ Part rotation during sputtering process
→→ Equipped with two cathodes
→→ Target materials e.g.: Al, Cu, Cr, Zr, CuAl,
Ag, Au, Stainless Steel
→→ Perfect layer uniformity and high deposition
rates, even on complex 3-dimensional
substrates shapes
→→ Reliable and clean sputtering process
→→ Highest coating quality, high uptime and
no environmental impact
Setting 1: Metallization (without base and top coating)
METALLIZATION
Setting 2: Metallization with top coating
METALLIZATION
TOP COATING
Setting 3: Base and/or top coating (without metallization)
BASE COATING
TOP COATING
Setting 4: Metallization with base and top coating
BASE COATING
METALLIZATION
TOP COATING
Top Coat Lacquering System
→→ UV-base lacquering system
→→ Clear lacquer application
→→ Colored lacquer application
→→ Solvent allowance up to 20 %
→→ Highest uptime and productivity
Carrier system for 6 pieces:
Ø 65 mm x 135 mm
Carrier system for 9 pieces:
Ø 30 mm x 135 mm
Carrier system for 18 pieces:
Ø 20 mm x 135 mm
Carrier system for 1 piece without
part rotation: 480 x 135 x 65 mm
Subsidiaries
Offices
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Headquarters
China
SINGULUS TECHNOLOGIES
SHANGHAI
Tel. +86 13918298537
[email protected]
Singapore
SINGULUS TECHNOLOGIES
ASIA PACIFIC PTE LTD.
Tel. +65 674 119-12
[email protected]
France
SINGULUS TECHNOLOGIES
FRANCE S.A.R.L.
Tel. +33 3 893111-29
[email protected]
Spain
SINGULUS TECHNOLOGIES
IBERICA S.L.
Tel. +34 936 7500-25
[email protected]
Germany
SINGULUS STANGL
SOLAR GMBH
Tel. +49 8141 3600-0
[email protected]
Taiwan
SINGULUS TECHNOLOGIES
TAIWAN LTD.
Tel. +886 2 2748-3366
[email protected]
Latin America
SINGULUS TECHNOLOGIES
LATIN AMERICA LTDA.
Tel. +55 1121 6524-10
[email protected]
United States and Canada
SINGULUS TECHNOLOGIES INC.
Tel. +1 860 68380-00
[email protected]
Netherlands
SINGULUS TECHNOLOGIES AG
Branch Office
SINGULUS MASTERING
Tel. +31 40 7501-400
[email protected]
01/2015 MetaCom - Printed in Germany - Technical alterations reserved
SINGULUS TECHNOLOGIES AG
Hanauer Landstrasse 103
D - 63796 Kahl, Germany
Tel. +49 6188 440-0
Fax +49 6188 440-110
[email protected]
www.singulus.de