P99C13 For Model: M99C13 PARTS CATALOG Marine Generators | Marine Diesel Engines | Land-Based Generators — CALIFORNIA — Proposition 65 Warning: Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Northern Lights 4420 14th Avenue N.W. Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455 Copyright ©2013 Northern Lights, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Northern Lights, Inc. Printed in U.S.A. PART NO.: P99C13 12/13 PARTS CATALOG for Model M99C13 Please read thoroughly before attempting to use this manual: Table of Content ...................................................................................................................................................I Model Designation & Serial Numbers .................................................................................................... II Table of Contents Section Pages 110 Rocker Arm Cover......................................... 1-10 120 Oil Filler ....................................................... 11-12 130 Crankshaft Pulley ......................................... 13-18 140 Flywheel Housing......................................... 19-28 150 Flywheel ....................................................... 29-32 160 Fuel Injection Pump ..................................... 33-36 170 Air Intake System ......................................... 37-40 180 Air Cleaner ................................................... 41-44 190 Oil Pan .......................................................... 45-46 200 210 220 240 270 280 290 Water Pump .................................................. 47-48 Thermostat Cover ......................................... 49-50 Thermostat .................................................... 51-52 Fan Belt ........................................................ 53-58 Heat Exchanger ............................................ 59-62 Exhaust Manifold ......................................... 63-66 Vent System .................................................. 67-72 300 310 360 370 Starter Motor ................................................ 73-78 Alternator...................................................... 79-88 Front Plate .................................................... 89-92 Fuel Transfer Pump ...................................... 93-94 400 430 440 450 460 470 480 Engine Oil Dipstick Tube ............................. 95-98 Starting Aid.................................................. 99-102 Timing Cover.............................................. 103-105 Balancer Shaft ............................................ 106-110 Cylinder Block ........................................... 111-114 Crankshaft .................................................. 115-116 Connecting Rod, Piston and Liner ............. 117-124 500 510 520 570 590 Oil Pump..................................................... 125-126 Cylinder Head with Valves ......................... 127-130 Auxiliary Drive........................................... 131-136 Water Pump Inlet ........................................ 137-140 Oil Cooler ................................................... 141-142 620 630 640 650 660 670 Alternator Mounting ................................... 143-145 Low Pressure Fuel Lines ............................ 146-148 Exhaust Elbow............................................ 149-152 Turbocharger .............................................. 153-158 Temperature Switch .................................... 159-160 Engine Sensors ........................................... 161-164 760 Oil Switch ................................................... 165-166 800 810 840 870 880 Sea Water Pump.......................................... 167-170 Water Separator .......................................... 171-176 Engine Wiring Harness ............................... 177-182 Belt Tensioner ............................................. 183-186 Engine Oil Filter ......................................... 187-190 910 980 990 Engine Installation Kit................................ 191-194 Lift Straps ................................................... 195-196 NL Installed Components ........................... 197-223 Proprietary Information This publication is the property of Northern Lights, Inc. It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc. © Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P99C13 12/13 I INTRODUCTION MODEL DESIGNATION M 99 C13 = Northern Lights Tier III turbocharged marine diesel generator set with a John Deere 4045 engine, 99 kW. All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial numbers for proper identification will be noted as Northern Lights or John Deere. SERIAL NUMBERS NORTHERN LIGHTS Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate, and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or in correspondence. The generator set plate is found on the service side of the generator and resembles one of the drawings below. Generator Set Serial Number Lugger Serial Number Generator Set Serial Number II 110 Rocker Arm Cover 4045AFM85 1143114911541155- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17280 A.1 P99C13 | 12/18 | 1 16 18 20 22 110 Rocker Arm Cover 4045AFM85 1143 1143 1143 1143 1143 1143 Rocker Arm Cover Cache-culbuteurs Kipphebeldeckel Coperchio bilancieri Tapa de balancines Vipparmslock RE526685PCDC01 A.1 P99C13 | 12/18 | 2 110 Rocker Arm Cover 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 Part No. R522165 R524499 R515555 19M7775 H23125 R521390 R123575 R521401 RE535560 R502902 Part Name Valve Cover Gasket Deflector Screw Plug Screw O-Ring Medallion Filler Cap Packing Qty. Engine Serial No. 1 1 1 2 5 5 5 1 1 1 P99C13 | 12/18 | 3 Remarks SUB FOR R505174 M6 X 16 M8 X 12 7.595 X 2.616 mm (0.299" X 0.103") SUB FOR RE500005 ID= 44MM 110 Rocker Arm Cover 4045AFM85 1149 1149 1149 1149 1149 1149 Rocker Arm Cover Cache-culbuteurs Kipphebeldeckel Coperchio bilancieri Tapa de balancines Vipparmslock 1149_RE527568_PCD A.2 P99C13 | 12/18 | 4 110 Rocker Arm Cover 4045AFM85 Key 1 2 3 4 5 6 7 8 Part No. R521401 H23125 R521390 R123575 R522167 R524499 R515555 19M7775 Part Name Medallion Plug Screw O-Ring Valve Cover Gasket Deflector Screw Qty. Engine Serial No. 1 5 5 5 1 1 1 2 P99C13 | 12/18 | 5 Remarks SUB FOR R505174 M6 X 16 110 Rocker Arm Cover 4045AFM85 1154 1154 1154 1154 1154 1154 Rocker Arm Cover Cache-culbuteurs Kipphebeldeckel Coperchio bilancieri Tapa de balancines Vipparmslock RE528029PCDC01 A.1 P99C13 | 12/18 | 6 110 Rocker Arm Cover 4045AFM85 Key 1 2 3 4 5 6 7 8 9 Part No. R522165 R524499 R515555 19M7775 H23125 R521390 R123575 RE535560 R502902 Part Name Valve Cover Gasket Deflector Screw Plug Screw O-Ring Filler Cap Packing Qty. Engine Serial No. 1 1 1 2 5 5 5 1 1 P99C13 | 12/18 | 7 Remarks SUB FOR R505174 M6 X 16 M8 X 12 7.595 X 2.616 mm (0.299" X 0.103") SUB FOR RE500005 ID= 44MM 110 Rocker Arm Cover 4045AFM85 1155 1155 1155 1155 1155 1155 Rocker Arm Cover Cache-culbuteurs Kipphebeldeckel Coperchio bilancieri Tapa de balancines Vipparmslock 1155_RE528030_PCD A.3 P99C13 | 12/18 | 8 110 Rocker Arm Cover 4045AFM85 Key 1 2 3 4 5 6 7 Part No. H23125 R521390 R123575 R522167 R524499 R515555 19M7775 Part Name Plug Screw O-Ring Valve Cover Gasket Deflector Screw Qty. Engine Serial No. 5 5 5 1 1 1 2 P99C13 | 12/18 | 9 Remarks M8 X 12 SUB FOR R505174 M6 X 16 110 Rocker Arm Cover 4045AFM85 P99C13 | 12/18 | 10 120 Oil Filler 4045AFM85 1299- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17281 A.1 P99C13 | 12/18 | 11 26 120 Oil Filler 4045AFM85 1299 1299 1299 1299 1299 1299 Oil Filler Neck Cover Couvercle de goulotte de remplissage d'huile Deckel für Öleinfüllstutzen Coperchio bocchettone rifornimento olio Cubierta de cuello de llenado de aceite Lock för påfyllningshals 1299_RE57761_PCD A.2 Key 1 2 3 Part No. R116296 RE67238 R136495 Part Name Cover Screw Gasket Qty. Engine Serial No. 2 4 2 (A) Threads With Pre-Applied Sealant Filetages avec produit d'étanchéité préappliqué Gewinde mit voraufgetragenem Dichtmittel Filetti con sigillante preapplicato Roscas con pasta selladora preaplicada Gängor med redan applicerat tätningsmedel P99C13 | 12/18 | 12 Remarks (A) 130 Crankshaft Pulley 4045AFM85 1324132813301333- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17283 A.1 P99C13 | 12/18 | 13 28 29 30 31 130 Crankshaft Pulley 4045AFM85 1324 1324 1324 1324 1324 1324 Crankshaft Pulley Poulie du vilebrequin Kurbelwellen-Riemenscheibe Puleggia albero a gomiti Polea del cigüeñal Vevaxelns remskiva 1324_RE508956_PCD A.1 Key 1 2 3 .. Part No. RE505881 R517237 R516648 DT5188 Part Name Pulley With Dampener Bushing Cap Screw Adhesive Qty. Engine Serial No. 1 1 1 1 P99C13 | 12/18 | 14 Remarks 130 Crankshaft Pulley 4045AFM85 1328 1328 1328 1328 1328 1328 Crankshaft Pulley Poulie du vilebrequin Kurbelwellen-Riemenscheibe Puleggia albero a gomiti Polea del cigüeñal Vevaxelns remskiva RE515238PCDD04 A.1 Key 1 2 3 Part No. R516648 R515040 R505567 Part Name Cap Screw Bushing Pulley Qty. Engine Serial No. 1 1 1 (A) One Time Usage Usage unique Einmalige Verwendung Monouso Para usar una vez Engångsanvändning P99C13 | 12/18 | 15 Remarks (A) M20 X 70 OD = 50 mm OD = 173 mm 130 Crankshaft Pulley 4045AFM85 1330 1330 1330 1330 1330 1330 Crankshaft Pulley Poulie de vilebrequin Kurbelwellen-Riemenscheibe Puleggia albero a gomiti Polea de cigüeñal Vevaxelns remskiva RGP9824 A.1 Key 1 2 3 Part No. RE505940 R516648 R517237 Part Name Pulley With Dampener Cap Screw Washer Qty. Engine Serial No. 1 1 1 P99C13 | 12/18 | 16 Remarks 130 Crankshaft Pulley 4045AFM85 1333 1333 1333 1333 1333 1333 Crankshaft Pulley Poulie du vilebrequin Kurbelwellen-Riemenscheibe Puleggia albero a gomiti Polea del cigüeñal Vevaxelns remskiva 1333_RE516806_PCD A.1 Key 1 2 3 Part No. R517208 R517237 R516648 Part Name Pulley Bushing Cap Screw Qty. Engine Serial No. 1 1 1 P99C13 | 12/18 | 17 Remarks 130 Crankshaft Pulley 4045AFM85 P99C13 | 12/18 | 18 140 Flywheel Housing 4045AFM85 140514061407142014591460- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17284 A.1 P99C13 | 12/18 | 19 34 36 38 40 41 42 140 Flywheel Housing 4045AFM85 1405 1405 1405 1405 1405 1405 Flywheel Housing Carter de volant-moteur Schwungradgehäuse Campana volano Caja de volante Svänghjulskåpa 1405_RE59303_PCD A.1 P99C13 | 12/18 | 20 140 Flywheel Housing 4045AFM85 Key 1 2 3 4 5 6 7 8 Part No. 19M8306 R135918 R503450 R61467 RE44574 15H584 R131769 15H562 Part Name Qty. Screw Bolt Housing O-Ring Seal Pipe Plug Plug Pipe Plug 4 8 1 1 1 1 1 1 Engine Serial No. P99C13 | 12/18 | 21 Remarks M12 X 50 1/2" 1" 140 Flywheel Housing 4045AFM85 1406 1406 1406 1406 1406 1406 Flywheel Housing Carter du volant-moteur Schwungradgehäuse Campana volano Caja del volante del motor Svänghjulskåpa 1406_RE59299_PCD A.1 P99C13 | 12/18 | 22 140 Flywheel Housing 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. R135918 19M8306 AR106083 R503451 R61467 RE44574 R131769 T13518 15H584 19M7774 R121039 Part Name Qty. Bolt Screw Plug Housing O-Ring Seal Plug Plug Pipe Plug Screw Plate 8 4 1 1 1 1 1 1 1 2 1 Engine Serial No. P99C13 | 12/18 | 23 Remarks M12 X 50 1/2" M6 X 12 140 Flywheel Housing 4045AFM85 1407 1407 1407 1407 1407 1407 Flywheel Housing Carter de volant-moteur Schwungradgehäuse Campana volano Caja de volante Svänghjulskåpa 1407_RE59441_PCD A.1 P99C13 | 12/18 | 24 140 Flywheel Housing 4045AFM85 Key 1 2 3 4 5 6 Part No. R135918 19M8306 R503452 R61467 R131769 RE44574 Part Name Bolt Screw Housing O-Ring Plug Seal Qty. Engine Serial No. 8 4 1 1 1 1 P99C13 | 12/18 | 25 Remarks M12 X 50 ALSO ORDER R61467 140 Flywheel Housing 4045AFM85 1420 1420 1420 1420 1420 1420 Flywheel Housing Carter du volant-moteur Schwungradgehäuse Campana volano Caja del volante del motor Svänghjulskåpa 1420_RE500194_PCD A.1 Key 1 2 3 4 5 6 7 Part No. R503453 R61467 RE44574 R131769 19M8306 R135918 R39112 Part Name Housing O-Ring Seal Plug Screw Bolt Fitting Qty. Engine Serial No. 1 1 1 1 4 8 1 P99C13 | 12/18 | 26 Remarks M12 X 50 140 Flywheel Housing 4045AFM85 1459 1459 1459 1459 1459 1459 Flywheel Housing Carter du volant-moteur Schwungradgehäuse Campana volano Caja del volante del motor Svänghjulskåpa 1459_RE518278_PCD A.1 Key 1 2 3 4 5 6 7 8 Part No. 19M8306 R135918 R516531 R61467 RE44574 R131769 15H584 15H562 Part Name Qty. Screw Bolt Housing O-Ring Seal Plug Pipe Plug Pipe Plug 4 8 1 1 1 1 1 1 Engine Serial No. P99C13 | 12/18 | 27 Remarks M12 X 50 1/2" 1" 140 Flywheel Housing 4045AFM85 1460 1460 1460 1460 1460 1460 Flywheel Housing Carter du volant-moteur Schwungradgehäuse Campana volano Caja del volante del motor Svänghjulskåpa 1460_RE518405_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. 19M8306 R135918 AR106083 R516889 R61467 RE44574 T13518 R131769 15H584 19M7774 R121039 Part Name Qty. Screw Bolt Plug Housing O-Ring Seal Plug Plug Pipe Plug Screw Plate 4 8 1 1 1 1 1 1 1 2 1 Engine Serial No. P99C13 | 12/18 | 28 Remarks M12 X 50 1/2" M6 X 12 150 Flywheel 4045AFM85 15091597- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17285 A.1 P99C13 | 12/18 | 29 44 45 150 Flywheel 4045AFM85 1509 1509 1509 1509 1509 1509 Flywheel Volant-moteur Schwungrad Volano Volante de motor Svänghjul 1509_RE59289_PCD A.3 Key 1 2 Part No. RE500516 R28811 Part Name Qty. Flywheel Ring Gear 1 1 Engine Serial No. P99C13 | 12/18 | 30 Remarks MARKED R123966 150 Flywheel 4045AFM85 1597 1597 1597 1597 1597 1597 Flywheel Volant-moteur Schwungrad Volano Volante de motor Svänghjul 1597_RE529611_PCD A.1 Key 1 2 Part No. RE529610 R28811 Part Name Qty. Flywheel Ring Gear 1 1 Engine Serial No. P99C13 | 12/18 | 31 Remarks 150 Flywheel 4045AFM85 P99C13 | 12/18 | 32 160 Fuel Injection Pump 4045AFM85 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister 16GX16GY- RGP17286 A.1 P99C13 | 12/18 | 33 48 50 160 Fuel Injection Pump 4045AFM85 16GX Fuel Injection Pump / Fuel Line / Engine Control Unit 16GX Pompe d'injection / conduite de carburant / contrôleur moteur 16GX Kraftstoffeinspritzpumpe / Kraftstoffleitung / Motorsteuereinheit 16GX Pompa iniezione / tubo alimentazione / unità comando motore 16GX Bomba de inyección de combustible / tubería de combustible / unidad de control electrónico del motor 16GX Fuel Injection Pump / Fuel Line / Engine Control Unit 16GX_RE550720_PCD A.1 P99C13 | 12/18 | 34 160 Fuel Injection Pump 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part No. RE551317 24M7027 19M7373 R518345 R504781 RE546781 SE501926 R134920 R505452 R515535 RE522594 R65397 R515044 R522498 T78974 19M7785 19M8320 R525863 RE520929 RE520930 RE515636 RE516335 R515454 RE544262 RE544263 RE527528 SE501916 RE516336 R524234 RE516999 RE534109 R516125 RE517370 51M7044 R504577 R116031 R55453 R502541 R91360 14M7298 19M7868 26-9940400699 RE550619 RE550620 RE550621 RE550622 RE20901 19M8560 RE19797 19M6614 Part Name Wiring Harness Washer Cap Screw Clamp Cap Screw Nozzle Kit Injection Nozzle Reman Nut O-Ring Washer Tube O-Ring Fitting Bracket Clamp Screw Screw Stud Rail Sensor Restrictor Pressure Relief Valve Shim Fuel Line Fuel Line Fuel Injection Pump Fuel Injection Pump Reman Fuel Temperature Sensor O-Ring Screen Control Valve O-Ring Fitting O-Ring Adapter Fitting O-Ring O-Ring Gear Nut Flange Nut Screw Electronic Control Unit Fuel Line Fuel Line Fuel Line Fuel Line Clamp Cap Screw Clamp Cap Screw (A) Not Illustrated Non illustres Nicht abgebildet Non in figura No se ilustra Visas ej på bilden Qty. Engine Serial No. 1 2 2 4 4 4 4 8 4 4 4 4 4 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 Remarks 5.300 X 10 X 1 mm M5 X 20 REMAN FOR RE546781 ALSO ORDER R65397 ALSO ORDER R65397 M10 X 25 M10 X 45 (B) INCLUDES R515454 (A) REMAN FOR RE527528 (C) 17.300 X 2.200 mm M8 M8 X 30 Serial Number Required when Ordering 1 1 1 1 1 1 3 3 M6 X 12 M6 X 12 (B) Fuel Rail Pressure Sensor Capteur de pression de rampe de carburant Sensor für Druck in der Verteilerleiste Sensore pressione flauto Rail carburante Sensor de presión de riel de combustible Sensor för HPCR-tryck (C) Fuel Temperature Sensor Capteur de température du carburant Sensor für Kraftstofftemperatur Sensore temperatura combustibile Sensor de temperatura de combustible Bränsletemperatursensor P99C13 | 12/18 | 35 160 Fuel Injection Pump 4045AFM85 P99C13 | 12/18 | 36 170 AIR INTAKE SYSTEM 4045AFM85 17EM- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17287 A.1 P99C13 | 12/18 | 37 54 170 AIR INTAKE SYSTEM 4045AFM85 17EM 17EM 17EM 17EM 17EM 17EM Air Air Air Air Air Air Intake Intake Intake Intake Intake Intake System System System System System System 17EM_RE551853_PCD A.4 P99C13 | 12/18 | 38 170 AIR INTAKE SYSTEM 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 36 37 38 39 Part No. R535975 R535002 19M7807 19M8320 19M7835 61M5129 T77858 51M7047 RE553328 R536109 R524513 RE223627 51M7045 R535821 RE551476 R535801 19M8291 R536313 RE552051 R535802 R535803 R535800 YZ81077 RE553792 19M7786 RE67208 R539585 RE322239 R524438 RE65978 RE553329 38H5005 RE505232 51M7045 R73291 19M7783 Part Name Gasket Intake Manifold Screw Screw Screw Elbow Fitting O-Ring O-Ring Line Hose Hose Clamp Hose Fitting O-Ring Gasket Aftercooler Adapter Screw O-Ring Core Housing Plate Cover O-Ring Air Flow Tube Screw Clamp Hose Fitting Hose Clamp Line Adapter Fitting Fitting Plug O-Ring Clamp Screw Qty. Engine Serial No. 1 1 3 13 2 1 2 3 1 1 2 1 1 1 1 1 8 4 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 (A) Not Illustrated Non illustres Nicht abgebildet Non in figura No se ilustra Visas ej på bilden P99C13 | 12/18 | 39 Remarks M10 X 60 M10 X 45 M10 X 35 23.600 X 2.900 mm INCLUDES 51M7045 (A) 19.300 X 2.200 mm M8 X 35 M10 X 30 19.300 X 2.200 mm M10 X 16 170 AIR INTAKE SYSTEM 4045AFM85 P99C13 | 12/18 | 40 180 Air Cleaner 4045AFM85 18571858- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17288 A.1 P99C13 | 12/18 | 41 58 59 180 Air Cleaner 4045AFM85 1857 1857 1857 1857 1857 1857 Air Cleaner Filtre à air Luftfilter Filtro dell’aria Filtro de aire Luftrenare 1857_RE553416_PCD A.2 Key 1 2 3 4 5 6 7 8 9 Part No. RE553417 RE554812 RE67746 R104873 R536278 R536242 19M7866 19M7786 14M7298 Part Name Air Cleaner Filter Element Hose Clamp Hose Bracket Bracket Screw Screw Flange Nut Qty. Engine Serial No. 1 1 2 1 1 1 2 2 2 P99C13 | 12/18 | 42 Remarks M8 X 20 M10 X 30 M8 180 Air Cleaner 4045AFM85 1858 1858 1858 1858 1858 1858 Air Cleaner Support Support de filtre à air Air Cleaner Support Air Cleaner Support Soporte de filtro de aire Air Cleaner Support 1858_RE564112_PCD A.1 Key 1 2 Part No. R536278 19M7785 Part Name Bracket Screw Qty. Engine Serial No. 1 2 P99C13 | 12/18 | 43 Remarks M10 X 25 180 Air Cleaner 4045AFM85 P99C13 | 12/18 | 44 190 Oil Pan 4045AFM85 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister 19CZ- RGP17289 A.1 P99C13 | 12/18 | 45 62 190 Oil Pan 4045AFM85 19CZ 19CZ 19CZ 19CZ 19CZ 19CZ Oil Pan Carter d'huile Ölwanne Coppa olio Cárter Oljetråg 19CZ_RE553084_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 12 Part No. R536016 RE46687 51M7045 RE46685 51M7043 19M7799 19M7867 19M7868 RE68491 R61871 19M10075 R123353 Part Name Oil Pan Drain Plug O-Ring Fitting Plug O-Ring Screw Screw Screw Oil Pump Intake O-Ring Screw Gasket Qty. Engine Serial No. 1 1 1 2 1 4 18 6 1 1 2 1 P99C13 | 12/18 | 46 Remarks 19.300 X 2.200 mm 15.300 X 2.200 mm M8 X 45 M8 X 25 M8 X 30 M8 X 110 200 Water Pump 4045AFM85 2001- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17290 A.1 P99C13 | 12/18 | 47 64 200 Water Pump 4045AFM85 2001 2001 2001 2001 2001 2001 Water Pump Pulley Poulie de pompe à eau Wasserpumpenriemenscheibe Puleggia pompa acqua Polea de la bomba de agua Vattenpumpens remskiva 2001_RE58175_PCD A.1 Key 1 2 Part No. R115250 19M7774 Part Name Pulley Screw Qty. Engine Serial No. 1 3 P99C13 | 12/18 | 48 Remarks M6 X 12 210 Thermostat Cover 4045AFM85 2188- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17291 A.1 P99C13 | 12/18 | 49 66 210 Thermostat Cover 4045AFM85 2188 2188 2188 2188 2188 2188 Thermostat Cover Couvercle de thermostat Thermostatabdeckung Coperchio termostato Tapa de termostato Termostatkåpa 2188_RE553502_PCD A.1 Key 1 2 3 4 5 6 Part No. R536206 R533787 19M7802 19M8874 RE46684 51M7041 Part Name Gasket Cover Screw Screw Fitting Plug O-Ring Qty. Engine Serial No. 1 1 3 3 1 1 P99C13 | 12/18 | 50 Remarks M8 X 65 M8 X 75 11.300 X 2.200 mm 220 Thermostat 4045AFM85 2229- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17292 A.1 P99C13 | 12/18 | 51 68 220 Thermostat 4045AFM85 2229 2229 2229 2229 2229 2229 Thermostat Thermostat Thermostat Termostato Termostato Termostat 2229_RE557213_PCD A.1 Key 1 Part No. RE557215 Part Name Thermostat Qty. Engine Serial No. 2 P99C13 | 12/18 | 52 Remarks 240 Fan Belt 4045AFM85 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister 24CZ24KM24KT24KU- RGP17293 A.1 P99C13 | 12/18 | 53 70 71 72 73 240 Fan Belt 4045AFM85 24CZ 24CZ 24CZ 24CZ 24CZ 24CZ Fan Belt Courroie du ventilateur Gebläseriemen Cinghia ventola Correa del ventilador Fläktrem RE522360PCDB01 A.1 Key 1 2 3 4 5 Part No. R133643 R523124 AT211041 R502079 19M7811 Part Name Spacer V-Belt Pulley Sleeve Screw Qty. Engine Serial No. 1 1 1 1 1 P99C13 | 12/18 | 54 Remarks M10 X 90 240 Fan Belt 4045AFM85 24KM 24KM 24KM 24KM 24KM 24KM Fan Belt and Pulley Courroie de ventilateur et poulie Lüfterriemen und Riemenscheibe Cinghia ventola e puleggia Polea y correa de ventilador Fläktrem och remskiva 24KM_RE553830_PCD A.1 Key 1 2 3 4 5 Part No. R524006 R133643 AT211041 R502079 19M7811 Part Name V-Belt Spacer Pulley Sleeve Screw Qty. Engine Serial No. 1 1 1 1 1 P99C13 | 12/18 | 55 Remarks LGTH = 1525 mm M10 X 90 240 Fan Belt 4045AFM85 24KT 24KT 24KT 24KT 24KT 24KT Fan Belt Courroie de ventilateur Gebläseriemen Cinghia ventola Correa del ventilador Fläktrem 24KT_RE556261_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. R523124 AT211041 R133643 R502079 19M7811 RE556259 19M8952 19M8468 19M8598 14M7298 24M7028 Part Name V-Belt Pulley Spacer Sleeve Screw Guard Screw Screw Screw Flange Nut Washer Qty. Engine Serial No. 1 1 1 1 1 1 1 1 1 1 2 P99C13 | 12/18 | 56 Remarks M10 X 90 M10 X 160 M16 X 25 M10 X 170 M8 10.500 X 20 X 2 mm 240 Fan Belt 4045AFM85 24KU 24KU 24KU 24KU 24KU 24KU Fan Guards / Fan Belt Protections du ventilateur / courroie de ventilateur Lüfterschutzgitter / Lüfterriemen Protezioni ventola / cinghia ventola Protecciones de ventilador / correa de ventilador Fläktskydd/fläktrem 24KU_RE556262_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. R524006 AT211041 R133643 R502079 19M7811 RE556260 19M8952 19M8468 19M8598 14M7298 24M7028 Part Name V-Belt Pulley Spacer Sleeve Screw Guard Screw Screw Screw Flange Nut Washer Qty. Engine Serial No. 1 1 1 1 1 1 1 1 1 1 2 P99C13 | 12/18 | 57 Remarks M10 X 90 M10 X 160 M16 X 25 M10 X 170 M8 10.500 X 20 X 2 mm 240 Fan Belt 4045AFM85 P99C13 | 12/18 | 58 270 Heat Exchanger 4045AFM85 27652766- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17294 A.1 P99C13 | 12/18 | 59 76 78 270 Heat Exchanger 4045AFM85 2765 2765 2765 2765 2765 2765 Heat Exchanger Échangeur thermique Wärmetauscher Scambiatore di calore Intercambiador de calor Värmeväxlare 2765_RE553465_PCD A.1 P99C13 | 12/18 | 60 270 Heat Exchanger 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. RE67208 R535958 TY22470 RE552590 19M7786 R536297 RE557010 34H277 H26723 T45902 R241873 RE552052 R533893 19M8318 RE54993 RE46165 H63262 19M7775 R82454 AT183451 Part Name Clamp Hose Clamp Tube Screw Hose Cover Spring Pin Drain Plug O-Ring O-Ring Core Cover Screw Fitting Plug Filler Neck O-Ring Screw Hose Filler Cap Qty. Engine Serial No. 2 1 6 1 2 1 1 1 2 2 2 1 1 8 2 1 1 4 1 1 P99C13 | 12/18 | 61 Remarks M10 X 30 3/16" X 5/8" M8 X 45 M6 X 16 270 Heat Exchanger 4045AFM85 2766 2766 2766 2766 2766 2766 Heat Exchanger Cover Couvercle d'échangeur thermique Wärmetauscher-Abdeckung Coperchio scambiatore di calore Cubierta de termointercambiador Heat Exchanger Cover 2766_RE553812_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. R82454 AT183451 H63262 RE46165 19M7775 19M8318 RE557011 15H685 R241873 R536315 R76030 Part Name Hose Filler Cap O-Ring Filler Neck Screw Screw Cover Pipe Plug O-Ring Adapter O-Ring Qty. Engine Serial No. 1 1 1 1 4 8 2 2 2 1 1 P99C13 | 12/18 | 62 Remarks M6 X 16 M8 X 45 1/4" 280 Exhaust Manifold 4045AFM85 28BV- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17295 A.1 P99C13 | 12/18 | 63 80 280 Exhaust Manifold 4045AFM85 28BV 28BV 28BV 28BV 28BV 28BV Exhaust Manifold Collecteur d'échappement Auspuffkrümmer Collettore di scarico Colector de escape Avgasgrenrör 28BV_RE548246_PCD A.1 P99C13 | 12/18 | 64 280 Exhaust Manifold 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 Part No. RE551765 RE548245 CD16284 R523331 15H712 15H690 15H685 RE502650 19M7812 19M9168 Part Name Gasket Exhaust Manifold Plug Stud Pipe Plug Pipe Plug Pipe Plug Fitting Screw Screw Qty. Engine Serial No. 1 1 10 4 2 1 1 1 4 7 P99C13 | 12/18 | 65 Remarks 1/8" 3/4" 1/4" M10 X 100 M10 X 180 280 Exhaust Manifold 4045AFM85 P99C13 | 12/18 | 66 290 Vent System 4045AFM85 299729BC29BH- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17296 A.1 P99C13 | 12/18 | 67 84 86 88 290 Vent System 4045AFM85 2997 2997 2997 2997 2997 2997 Ventilating System Système de ventilation Belüftungssystem Impianto di ventilazione Sistema de ventilación Ventilationssystem 2997_RE532163_PCD A.1 Key 1 2 Part No. R120467 R72328 Part Name Elbow Fitting O-Ring Qty. Engine Serial No. 1 1 P99C13 | 12/18 | 68 Remarks 290 Vent System 4045AFM85 P99C13 | 12/18 | 69 290 Vent System 4045AFM85 29BC 29BC 29BC 29BC 29BC 29BC Ventilating System Système de ventilation Belüftungssystem Impianto ventilazione Sistema de ventilación Ventilationssystem 29BC_RE554087_PCD A.1 P99C13 | 12/18 | 70 290 Vent System 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. RE554150 RE502284 RE536786 RE557065 RE554545 RE529828 19M7785 RE65978 R537966 R120467 R72328 TY22467 R536356 19M9017 R533312 R112693 51M7045 R501363 RE504549 RE505200 R536399 19M7804 Part Name Crankcase Vent Filter Filter Element Hose Fitting Hose Fitting Hose Fitting Bracket Screw Clamp Hose Elbow Fitting O-Ring Clamp Hose Screw Spacer Clamp O-Ring Hose Fitting Check Valve Hose Fitting Hose Screw Qty. Engine Serial No. 1 1 1 1 1 1 3 2 1 1 1 2 1 2 2 2 1 1 1 2 1 1 P99C13 | 12/18 | 71 Remarks M10 X 25 M10 X 165 19.300 X 2.200 mm M10 X 40 290 Vent System 4045AFM85 29BH 29BH 29BH 29BH 29BH 29BH Vent System Système d'évent Entlüftungssystem Impianto ventilazione Sistema de ventilación Ventilationssystem 29BH_RE564113_PCD A.1 Key 1 2 3 4 5 Part No. R120467 R72328 RE529828 19M7785 19M7786 Part Name Elbow Fitting O-Ring Bracket Screw Screw Qty. Engine Serial No. 1 1 1 2 1 P99C13 | 12/18 | 72 Remarks M10 X 25 M10 X 30 300 Starter Motor 4045AFM85 30063041309030AG- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17297 A.1 P99C13 | 12/18 | 73 90 91 92 93 300 Starter Motor 4045AFM85 3006 3006 3006 3006 3006 3006 Starting Motor Démarreur Anlasser Motorino di avviamento Motor de arranque Startmotor RE70964PCDE02 A.1 Key 1 2 3 4 5 6 7 8 9 Part No. RE70957 SE501403 RE71256 RE70486 RE70487 R135509 R135510 RE70756 19M7786 T146102 Part Name Motor Starter Motor Reman Screw With Washer Switch Clutch O-Ring O-Ring Cover Screw Label Qty. Engine Serial No. 1 1 1 1 1 1 1 1 3 1 P99C13 | 12/18 | 74 Remarks (REMAN FOR RE70957) M10 X 30 300 Starter Motor 4045AFM85 3041 3041 3041 3041 3041 3041 Starting Motor Démarreur Anlasser Motorino di avviamento Motor de arranque Startmotor Key 1 2 3 4 5 6 7 8 9 Part No. RE501150 RE501060 SE501406 R135510 R135509 RE70678 RE70682 RE71256 RE70756 T146102 19M7786 Part Name Starter Motor Kit Starter Motor Starter Motor Reman O-Ring O-Ring Switch Clutch Screw With Washer Cover Label Screw Qty. Engine Serial No. 1 1 1 1 1 1 1 1 1 1 3 P99C13 | 12/18 | 75 SFM75 RE501149PCDE02 A.1 X X X X X X X X X X X Remarks (24V), (SUB FOR RE501060) (24V), (ORDER RE501150) (24V), (REMAN FOR RE501150OR RE501060) M10 X 30 300 Starter Motor 4045AFM85 3090 3090 3090 3090 3090 3090 Starter Motor Démarreur ANLASSER Motorino avviamento Motor de arranque Startmotor 3090_RE522335_PCD A.1 Key 1 2 3 4 5 6 7 8 9 Part No. R116617 12M7064 14M7297 R135432 R517440 14M7296 42M7058 19M7786 RE522334 SE502733 Part Name Label Lock Washer Nut Nut Cover Flange Nut Stud Screw Starter Motor Starter Motor Reman Qty. Engine Serial No. 1 1 1 1 1 1 1 2 1 1 P99C13 | 12/18 | 76 Remarks 5 mm M5 M10 M10 X 30 24V DENSO REMAN FOR RE522334 300 Starter Motor 4045AFM85 30AG 30AG 30AG 30AG 30AG 30AG Starting Motor Démarreur Anlasser Motorino di avviamento Motor de arranque Startmotor 30AG_RE536261_PCD A.2 Key 1 2 3 4 5 6 7 8 9 Part No. RE536490 R135432 R517440 T146102 T146106 T146104 T146515 T146516 19M7786 42M7058 14M7296 12M7064 14M7297 (A) Spanish Espagnol Spanisch Spagnolo Español Spanska (C) German Allemand Deutsch Tedesco Alemán Tyska Part Name Starter Motor Nut Cover Label Safety Sign Safety Sign Safety Sign Safety Sign Screw Stud Flange Nut Lock Washer Nut Qty. Engine Serial No. 1 1 1 1 1 1 1 1 2 1 1 1 1 Remarks (Includes R135432, R517440 & T146102) (A) (B) (C) (D) M10 X 30 M10 5 mm M5 (B) French Français Französisch Francese Francés Franska (D) Italian Italien Italienisch Italiano Italiano Italienska P99C13 | 12/18 | 77 300 Starter Motor 4045AFM85 P99C13 | 12/18 | 78 310 Alternator 4045AFM85 312731383140314131423148314931953196- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17298 A.1 P99C13 | 12/18 | 79 96 97 98 99 100 101 102 103 104 310 Alternator 4045AFM85 3127 3127 3127 3127 3127 3127 Alternator Alternateur Drehstromgenerator Alternatore Alternador Växelströmsgenerator 3127_RE517381_PCD A.1 Key 1 2 3 4 5 6 Part No. RE505489 14M7299 19M7818 RE522329 SE502625 R128859 19M7791 Part Name Wiring Harness Flange Nut Screw Alternator Alternator Reman Pulley Bolt Qty. Engine Serial No. 1 3 1 1 1 1 2 P99C13 | 12/18 | 80 Remarks M12 M12 X 80 28V, 140AMP 28V, 140AMP (REMAN FOR RE522329) M12 X 40 310 Alternator 4045AFM85 3138 3138 3138 3138 3138 3138 Alternator, 12 V 65 A Alternateur, 12 V 65 A Drehstromgenerator, 12 V, 65 A Alternatore, 12 V 65 A Alternador, 12 V 65 A Generator, 12 V, 65 A RE509779PCDE03 A.1 Key 1 2 3 4 5 6 7 8 9 10 11 .. .. .. .. Part No. 19M8291 R501065 AT173624 TY6799 SE501387 RE533516 R505711 T158584 RE516489 R501486 19M7812 R64525 14M7296 12M7011 14M7297 RE505489 RE533941 H144095 RE533942 H144094 Part Name Screw Washer Alternator Alternator Alternator Reman Alternator Fan Fan Pulley Pulley Screw Thrust Washer Flange Nut Lock Washer Nut Wiring Harness Capacitor Capacitor Regulator Voltage Regulator Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Engine Serial No. Remarks M8 X 35 -698766 698767- P99C13 | 12/18 | 81 12V-65 AMP - ROBERT BOSCH NO. 9120060040 12V-65 AMP (REMANUFACTURED) (SUB SE501387) (REMAN FOR TY6799) 12V-75 AMP - ISKRA (INCL KEY 04, 05) (USE WITH RE533516) (USE WITH AT173624) (USE WITH RE533516) (USE WITH AT173624) M10 X 100 M10 5 mm M5, (USE WITH RE505489) (USE WITH RE533516) (USE WITH AT173624) (USE WITH AT173624) 310 Alternator 4045AFM85 3140 3140 3140 3140 3140 3140 Alternator, Alternator, Alternator, Alternator, Alternator, Alternator, 12 12 12 12 12 12 V V V V V V 95 95 95 95 95 95 A A A A A A Bosch Bosch Bosch Bosch Bosch Bosch Key Part No. Part Name Qty. 1 AH137883 SE501342 RE533653 Alternator Alternator Reman Alternator 1 1 1 2 T158584 R505711 R501486 RE516489 19M7812 R64525 14M7296 RE505489 14M7297 12M7064 19M8291 R501065 H144095 RE533941 H144094 RE533942 Fan Fan Pulley Pulley Screw Thrust Washer Flange Nut Wiring Harness Nut Lock Washer Screw Washer Capacitor Capacitor Voltage Regulator Regulator 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 5 6 7 8 9 10 11 .. .. .. .. Engine Serial No. P99C13 | 12/18 | 82 TF275 RE509781PCDC03 A.1 Remarks 12 V 95 A, BOSCH (ORDER RE533653) 12 V 95 A, BOSCH (REMAN FOR AH137883) 12 V 95 A, (ISKRA) (INCLUDES R505711 AND RE516489) (USE WITH AH137883) (USE WITH RE533653) (USE WITH AH137883) (USE WITH RE533653) M10 X 100 M10 M5 5 mm M8 X 35 (USE (USE (USE (USE WITH WITH WITH WITH AH137883) RE533653) AH137883) RE533653) 310 Alternator 4045AFM85 3141 3141 3141 3141 3141 3141 Alternator Alternateur Drehstromgenerator Alternatore Alternador Växelströmsgenerator Key 1 2 3 4 5 6 Part No. Part Name 7 8 9 10 11 12 13 14 14M7158 12M7132 14M7296 R501486 T158584 AH165975 SE501343 RE533654 SE502628 21M7198 12M7075 H144095 H144094 14M7297 14M7273 RE505489 R64525 Nut Washer Flange Nut Pulley Fan Alternator Alternator Reman Alternator Alternator Reman Screw Washer Capacitor Voltage Regulator Nut Nut Wiring Harness Thrust Washer 15 16 17 19M7812 19M7868 R48808 18 19 12M7064 12M7065 Qty. Engine Serial No. SFM50 TFM50 CDP48363 A.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR X X X X X X X X X X X X X X X X X Screw Screw Washer 1 1 1 X X X Lock Washer Lock Washer 1 1 X X P99C13 | 12/18 | 83 Remarks M16 17 X 30 X 0.800 mm, SUB FOR T10745 M10 12 V; 120 A, ORDER RE533654; BOSCH 12 V; 120 A, REMAN FOR AH165975 12 V; 120 A, REMAN FOR RE533654 M5 X 8 5.300 X 11 X 0.500 mm M5 M8 10.310 X 17.480 X 0.910 mm (13/32" X 11/16" X 0.036") M10 X 100 M8 X 30 8.128 X 15.748 X 3.937 mm (0.320" X 0.620" X 0.155") 5 mm 8 mm 310 Alternator 4045AFM85 3142 3142 3142 3142 3142 3142 Alternator Alternateur Drehstromgenerator Alternatore Alternador Växelströmsgenerator 3142_RE509782_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. RE505489 R74993 14M7297 12M7011 19M7868 R501065 RE537146 AT161324 SE501341 R505711 RE516489 19M7812 R64525 14M7296 RE533941 RE533942 Part Name Wiring Harness Boot Nut Lock Washer Screw Washer Alternator Alternator Alternator Reman Fan Pulley Screw Thrust Washer Flange Nut Capacitor Regulator Qty. Engine Serial No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P99C13 | 12/18 | 84 Remarks M5 5 mm M8 X 30 24 V; 50 A, SUB FOR AT161324; ISKRA NLA; ORDER RE537146 REMAN FOR AT161324 M10 X 100 M10 NOT ILLUSTRATED NOT ILLUSTRATED 310 Alternator 4045AFM85 3148 3148 3148 3148 3148 3148 Alternator Alternateur Drehstromgenerator Alternatore Alternador Växelströmsgenerator 3148_RE527043_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. RE505489 19M7868 R501065 14M7297 12M7064 14M7296 RE540412 R505711 RE516489 19M7812 R64525 Part Name Wiring Harness Screw Washer Nut Lock Washer Flange Nut Alternator Fan Pulley Screw Thrust Washer Qty. Engine Serial No. 1 1 1 2 2 1 1 1 1 1 1 P99C13 | 12/18 | 85 Remarks M8 X 30 M5 5 mm M10 14V, 75Amp M10 X 100 310 Alternator 4045AFM85 3149 3149 3149 3149 3149 3149 Alternator Alternateur Drehstromgenerator Alternatore Alternador Växelströmsgenerator 3149_RE527044_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. RE505489 19M7868 R501065 12M7064 14M7297 14M7296 R64525 RE540413 R505711 RE516489 19M7812 Part Name Wiring Harness Screw Washer Lock Washer Nut Flange Nut Thrust Washer Alternator Fan Pulley Screw Qty. Engine Serial No. 1 1 1 2 2 1 1 1 1 1 1 P99C13 | 12/18 | 86 Remarks M8 X 30 5 mm M5 M10 28V, 50Amp M10 X 100 310 Alternator 4045AFM85 3195 3195 3195 3195 3195 3195 Diode Diode Diode Diodo Diodo Diod 3195_RE509754_PCD A.1 Key 1 Part No. AT157679 Part Name Diode Qty. Engine Serial No. 1 P99C13 | 12/18 | 87 Remarks 310 Alternator 4045AFM85 3196 3196 3196 3196 3196 3196 Diode, TVP, Alternator 24 Volt Diode, TVP, alternateur 24 V Diode, TVP, Drehstromgenerator 24 Volt Diodo, TVP, alternatore 24 V Diodo, protección contra sobretensión transitoria, alternador de 24 V Växelströmsgenerator Key 1 Part No. AT163022 Part Name Diode Qty. Engine Serial No. 1 P99C13 | 12/18 | 88 HF475 RGP8263 A.1 Remarks 24 V, ALSO ORDER 19M7812DIODE TVP 360 Front Plate 4045AFM85 3614- 106 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17299 A.1 P99C13 | 12/18 | 89 360 Front Plate 4045AFM85 3614 3614 3614 3614 3614 3614 Front Plate Plaque avant Frontplatte Piastra anteriore Placa frontal Främre plåt RE506566PCDD03 A.1 P99C13 | 12/18 | 90 360 Front Plate 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. R504282 R123584 R134518 R136475 R515494 R504843 RE508489 ........ R515408 19M8844 19M8966 R131283 RE56369 R114193 R114194 R101225 Part Name Plate Stud Stud Screw Thrust Washer Shaft Gear Bushing Dowel Pin Screw Screw Thrust Washer Gear Bushing Shaft Thrust Washer Qty. Engine Serial No. 1 7 2 5 2 1 1 1 1 1 1 1 1 1 1 1 P99C13 | 12/18 | 91 Remarks (MARKED R504614) M10 X 60 M10 X 50 360 Front Plate 4045AFM85 P99C13 | 12/18 | 92 370 Fuel Transfer Pump Cover 4045AFM85 3799- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17338 A.1 P99C13 | 12/18 | 93 110 370 Fuel Transfer Pump Cover 4045AFM85 3799 3799 3799 3799 3799 3799 Fuel Transfer Pump Cover Couvercle de pompe de transfert de carburant Kraftstofförderpumpen-Abdeckung Coperchio pompa trasferimento combustibile Cubierta de la bomba de transferencia de combustible Bränslepumpkåpa 3799_RE59619_PCD A.1 Key 1 2 Part No. RE66334 R123396 Part Name Cap Screw Cover Qty. Engine Serial No. 2 1 (A) Threads With Pre-Applied Sealant Filetages avec produit d'étanchéité préappliqué Gewinde mit voraufgetragenem Dichtmittel Filetti con sigillante preapplicato Roscas con pasta selladora preaplicada Gängor med redan applicerat tätningsmedel P99C13 | 12/18 | 94 Remarks (A) 400 Engine Oil Dipstick Tube 4045AFM85 40AL- 112 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17300 A.1 P99C13 | 12/18 | 95 400 Engine Oil Dipstick Tube 4045AFM85 40AL 40AL 40AL 40AL 40AL 40AL Engine Oil Dipstick Tube Tube de jauge d'huile moteur Motoröl-Messstabrohr Tubo astina livello olio motore Tubo de varilla de nivel de aceite de motor Rör för mätsticka 40AL_RE553148_PCD A.1 P99C13 | 12/18 | 96 400 Engine Oil Dipstick Tube 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. 19M7867 R116296 R136495 R528039 RE558121 RE46687 51M7045 RE501377 RE535560 19M9915 R536058 RE509922 R502725 Part Name Screw Cover Gasket Gasket Adapter Drain Plug O-Ring Filler Neck Filler Cap Screw Dipstick Tube Dipstick Plug Qty. Engine Serial No. 2 1 1 2 1 1 1 1 1 2 1 1 1 P99C13 | 12/18 | 97 Remarks M8 X 25 19.300 X 2.200 mm M8 X 130 400 Engine Oil Dipstick Tube 4045AFM85 P99C13 | 12/18 | 98 430 Starting Aid 4045AFM85 43444357- Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17301 A.1 P99C13 | 12/18 | 99 116 117 430 Starting Aid 4045AFM85 4344 4344 4344 4344 4344 4344 Starting Aid Aide au démarrage Starthilfe Dispositivo ausiliario di avviamento Auxiliar de arranque Starthjälp Key 1 Part No. RE515622 Part Name Qty. Glow Plug 4 Engine Serial No. HFJ85 RE533059PCDA01 A.1 P99C13 | 12/18 | 100 X Remarks 430 Starting Aid 4045AFM85 4357 4357 4357 4357 4357 4357 Starting Aid Aide au démarrage Starthilfe Dispositivo ausiliario di avviamento Auxiliar de arranque Starthjälp 4357_RE554418_PCD A.1 Key 1 Part No. RE504580 Part Name Qty. Glow Plug 4 Engine Serial No. P99C13 | 12/18 | 101 Remarks 430 Starting Aid 4045AFM85 P99C13 | 12/18 | 102 440 Timing Gear Cover 4045AFM85 4443- 120 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17302 A.1 P99C13 | 12/18 | 103 440 Timing Gear Cover 4045AFM85 4443 4443 4443 4443 4443 4443 Timing Gear Cover Carter de distribution Steuergetriebedeckel Coperchio ingranaggi distribuzione Tapa de distribución Ventilstyrningslock 4443_RE527846_PCD C.2 P99C13 | 12/18 | 104 440 Timing Gear Cover 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part No. R526944 R522907 24M7096 19M8488 RE527847 RE509865 R504734 RE508566 R123417 RE527848 A364R R71228 RE46685 51M7043 19M7797 19M7796 19M7801 19M8317 RE538097 RE517370 51M7044 RE46687 51M7045 14M7296 19M7800 Part Name Gasket Support Washer Cap Screw Cover Cover O-Ring Insert Gasket Water Pump Snap Ring Ring Fitting Plug O-Ring Screw Screw Screw Screw Seal Fitting O-Ring Drain Plug O-Ring Flange Nut Screw Qty. Engine Serial No. 1 1 4 4 1 1 1 1 1 1 1 1 1 1 3 5 3 1 1 1 1 1 1 9 8 P99C13 | 12/18 | 105 Remarks SUB FOR R516557 10.500 X 18 X 1.600 mm M10 X 45 ALSO ORDER RE508566 AND R123417 15.300 X 2.200 mm M6 X 40 M6 X 30 M8 X 60 M8 X 40 17.300 X 2.200 mm 19.300 X 2.200 mm M10 M8 X 50 440 Timing Gear Cover 4045AFM85 P99C13 | 12/18 | 106 450 Balancer Shaft 4045AFM85 4501- 124 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17303 A.1 P99C13 | 12/18 | 107 450 Balancer Shaft 4045AFM85 4501 4501 4501 4501 4501 4501 Balancer Shaft Arbre d'équilibrage Ausgleichswelle Albero bilanciatore Eje equilibrador Balansaxel 4501_RE501264_PCD A.1 P99C13 | 12/18 | 108 450 Balancer Shaft 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 Part No. ........ R133303 R116078 R120639 19M8998 R500650 19M8882 R120637 ........ R115299 RE502446 RE502447 Part Name Balancer Shaft Shaft Key Plate Gear Screw Weight Screw Gear Balancer Shaft Bushing Balancer Shaft Balancer Shaft Qty. Engine Serial No. 1 1 1 1 4 4 8 1 1 1 2 1 P99C13 | 12/18 | 109 Remarks NSEP; MARKED RE500449; ORDER RE502446; LH Z = 15, LH M8 X 12 M8 X 40 Z = 15, RH NSEP; MARKED RE500448; ORDER RE502447; RH LH RH 450 Balancer Shaft 4045AFM85 P99C13 | 12/18 | 110 460 Cylinder Block 4045AFM85 4634- 128 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17304 A.1 P99C13 | 12/18 | 111 460 Cylinder Block 4045AFM85 4634 4634 4634 4634 4634 4634 Cylinder Block Bloc-cylindres Zylinderblock Monoblocco Bloque de cilindros Motorblock RE522905PCDB02 A.1 P99C13 | 12/18 | 112 460 Cylinder Block 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. ........ RE508185 U13639 RE537237 SE501816 R132518 19M8999 R48685 R116466 R119874 T18891 R26650 R115299 RE505501 RE63674 T20168 T23474 R97185 15H695 R131182 RE71255 15H584 RE507807 RE537834 Part Name Cylinder Block Fitting O-Ring Camshaft Camshaft Reman Plate Screw Dowel Pin Plug Bushing Plug Dowel Pin Bushing Bleed Valve Valve Washer Cap Screw O-Ring Pipe Plug Orifice Pipe Plug Pipe Plug Pipe Plug Elbow Fitting Qty. Engine Serial No. 1 2 1 1 1 1 2 4 1 1 1 1 6 1 1 10 10 1 1 4 5 1 1 1 (A) Threads With Pre-Applied Sealant Filetages avec produit d'étanchéité préappliqué Gewinde mit voraufgetragenem Dichtmittel Filetti con sigillante preapplicato Roscas con pasta selladora preaplicada Gängor med redan applicerat tätningsmedel P99C13 | 12/18 | 113 Remarks MARKED R504849 OR R534172; ORDER RE536966 1-5/8''-12 UN 37.465 X 2.997 mm (1.475" X 0.118") MARKED R518734 OR RE522908 MARKED R518734 OR RE522908; REMAN FOR RE537237 M8 X 25 ALSO ORDER TY6333 OD = 16 mm 9.525 X 25.400 mm (3/8" X 1") KIT 13.106 X 21.996 X 2.286 mm (33/64" X 0.866" X 0.090") 12.700 X 95.250 mm (1/2" X 3-3/4") 15.469 X 3.531 mm (39/64" X 0.139") 3/8", 3/8''-18 NPT (A) 1/8''-27 NPT, SUB FOR R104592 AND RE42713 1/2", 1/2''-14 NPT (A) 1/4''-18 NPT (A) 460 Cylinder Block 4045AFM85 P99C13 | 12/18 | 114 470 Crankshaft 4045AFM85 4722- 132 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17305 A.1 P99C13 | 12/18 | 115 470 Crankshaft 4045AFM85 4722 4722 4722 4722 4722 4722 Crankshaft / Bearings Vilebrequin / coussinets Kurbelwelle / Lager Albero a gomiti e cuscinetti Cigüeñal / cojinete Vevaxel / lager 4722_RE545373_PCD C.1 Key 1 2 3 4 5 6 7 Part No. RE538081 R120631 R505609 R48685 R531927 RE65168 RE65165 Part Name Crankshaft Gear Shaft Key Dowel Pin Cap Screw Bearing Kit Bearing Kit Qty. Engine Serial No. 1 1 1 1 6 1 4 P99C13 | 12/18 | 116 Remarks ALSO ORDER RE537070 AND RE538097 480 Connecting Rod, Piston and Liner 4045AFM85 4866- 134 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17306 A.1 P99C13 | 12/18 | 117 480 Connecting Rod, Piston and Liner 4045AFM85 4866 4866 4866 4866 4866 4866 Connecting Rod, Piston and Liner Bielle, piston et chemise Pleuelstange, Kolben und Büchse Biella, pistone e camicia Biela, émbolo y forro Vevstake, kolv och foder 4866_RE554216_PCD A.3 P99C13 | 12/18 | 118 480 Connecting Rod, Piston and Liner 4045AFM85 Key 1 2 3 4 5 6 7 8 9 Part No. RE540936 RE524453 AR65507 R54114 R502755 RE500608 SE501094 R114082 R501124 RE65908 Part Name Cylinder Kit Piston Ring Kit O-Ring Kit Snap Ring Piston Pin Connecting Rod Connecting Rod Reman Bushing Screw Bearing Qty. Engine Serial No. 4 1 1 8 4 4 4 1 2 4 P99C13 | 12/18 | 119 Remarks REMAN FOR RE500608 480 Connecting Rod, Piston and Liner 4045AFM85 P99C13 | 12/18 | 120 490 Rocker Arm and Rocker Arm Shaft 4045AFM85 4906- 138 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17307 A.1 P99C13 | 12/18 | 121 490 Rocker Arm and Rocker Arm Shaft 4045AFM85 4906 4906 4906 4906 4906 4906 Rocker Arm / Shaft / Tappet / Push Rod Culbuteur / arbre / poussoir de soupape / tige Kipphebel / Kipphebelwelle / Stößel / Stößelstange Bilanciere/Albero/Punteria/Asta punteria Balancín / árbol / botador / varilla de empuje Vipparm / vipparmsaxel / kam / stötstång RE523427PCDC01 A.1 P99C13 | 12/18 | 122 Key Part No. Part Name Qty. Engine Serial No. HFJ85 490 Rocker Arm and Rocker Arm Shaft 4045AFM85 1 2 3 4 5 RE533149 R505174 R504209 R123565 ........ Rocker Arm Shaft Gasket Push Rod Cam Follower Cradle 1 1 8 8 1 X X X X X 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R520867 R502341 24M7096 R521458 RE523032 19M8966 R516140 19M9170 R504631 RE516490 30M7004 14M7148 RE504210 R505543 RE523023 O-Ring Valve Bridge Washer Screw Cap Screw Strap Screw Clamp Rocker Arm Shaft Plug Nut Rocker Arm Spring Rocker Arm 1 8 2 5 1 1 3 1 1 1 2 8 4 4 4 X X X X X X X X X X X X X X X (A) EXHAUST ECHAPPEMENT AUSPUFF SCARICO ESCAPE AVGASROER Remarks (SUB FOR RE523426) KIT NSEP (MARKED R522208 OR R525453) (ORDER RE533149) 6.020 X 2.616 mm (0.237" X 0.103") 10.500 X 18 X 1.600 mm M10 X 50 M8 X 50 (MARKED R505150) M10 (A) (B) (B) INTAKE SOUPAPE D'ADMISSION EINLASSVENTIL VALVOLA DI ASPIRAZIONE VALVULA DE ADMISION INSUGNINGSVENTIL P99C13 | 12/18 | 123 490 Rocker Arm and Rocker Arm Shaft 4045AFM85 P99C13 | 12/18 | 124 500 Oil Pump 4045AFM85 5001- 142 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17308 A.1 P99C13 | 12/18 | 125 500 Oil Pump 4045AFM85 5001 5001 5001 5001 5001 5001 Oil Pump Pompe à huile Ölpumpe Pompa olio Bomba de aceite Oljepump 5001_RE57763_PCD A.1 Key 1 2 3 4 5 6 Part No. 19M7802 R120638 14M7066 RE504914 R97185 R121376 Part Name Qty. Screw Gear Nut Oil Pump O-Ring Tube 2 1 1 1 1 1 Engine Serial No. P99C13 | 12/18 | 126 Remarks M8 X 65 Z = 30 M12 510 Cylinder Head with Valves 4045AFM85 5158- 144 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17309 A.1 P99C13 | 12/18 | 127 510 Cylinder Head with Valves 4045AFM85 5158 5158 5158 5158 5158 5158 Cylinder Head With Valves Cylinder Head With Valves Cylinder Head With Valves Cylinder Head With Valves Culata con válvulas Cylinder Head With Valves 5158_RE553949_PCD A.1 P99C13 | 12/18 | 128 510 Cylinder Head with Valves 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. R534091 R521544 R520867 R502512 RE553422 CD16284 RE543935 RE71255 R518872 RE518083 R515033 RE557891 R502367 R534978 RE526519 RE557890 RE518082 R515034 R116515 RE519115 Part Name Cap Screw Bushing O-Ring Sleeve Cylinder Head Plug Sleeve Pipe Plug Spring Valve Seat Insert Valve Seat Insert Valve Kit Cap Retainer Seal Valve Kit Valve Seat Insert Valve Seat Insert Engine Cylinder Head Gasket Seal Qty. Engine Serial No. 18 2 5 4 1 3 4 1 16 4 8 4 16 32 16 4 4 8 1 4 (A) Exhaust Échappement Auspuff Scarico gas Escape Avgas (B) Intake Admission Ansaugung Aspirazione Admisión Inlopp P99C13 | 12/18 | 129 Remarks (A) INCLUDES (2) RE519115 (B) INCLUDES (2) RE519115 NOT ILLUSTRATED 510 Cylinder Head with Valves 4045AFM85 P99C13 | 12/18 | 130 520 Auxiliary Drive 4045AFM85 5201- 148 5202- 150 5204- 152 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17310 A.1 P99C13 | 12/18 | 131 520 Auxiliary Drive 4045AFM85 5201 5201 5201 5201 5201 5201 Auxiliary Drive Entraînement auxiliaire Zusatzantrieb Comando ausiliario Transmisión adicional Extra drev RE59504PCDD03 A.1 P99C13 | 12/18 | 132 520 Auxiliary Drive 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 14M7299 R135757 R522690 T20758 19M7753 24M7047 RE500824 42M7071 T77814 38H5015 51M7040 RE506914 R123593 R51936 R110664 15H700 Part Name Flange Nut Cover Gasket O-Ring Cap Screw Washer Adapter Fitting Stud O-Ring Elbow Fitting O-Ring Oil Line Tube Nut Sealing Washer Coupling Pipe Bushing Qty. Engine Serial No. 2 1 1 1 2 AR 1 2 1 1 1 1 1 1 1 1 P99C13 | 12/18 | 133 Remarks M12 107.620 X 2.616 mm (4.237" X 0.103") M12 X 70 13 X 24 X 2.500 mm LGTH = 60 mm 7.650 X 1.780 mm (0.301" X 0.070") M12 X 1.5 X 9/19"-18 UNF, ALSO ORDER T77814 9.300 X 2.200 mm 5.560 X 10.500 X 5.410 mm (7/32" X 0.413" X 0.213") 1/4"-18 NPT X 1/2"-24 UNS 1/4", 3/8"-18 NPT X 1/4"-18 NPT 520 Auxiliary Drive 4045AFM85 5202 5202 5202 5202 5202 5202 Auxiliary Drive Entraînement auxiliaire Zusatzantrieb Comando ausiliario Transmisión adicional Extra drev 5202_RE59502_PCD A.1 P99C13 | 12/18 | 134 520 Auxiliary Drive 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. RE500825 19M7785 R85145 R96935 T77814 38H5015 51M7040 19M7753 24M7047 R134465 RE506914 R51936 R110664 15H700 Part Name Adapter Fitting Screw Cover Gasket O-Ring Elbow Fitting O-Ring Cap Screw Washer Gasket Oil Line Sealing Washer Coupling Pipe Bushing Qty. Engine Serial No. 1 2 1 1 1 1 1 2 2 1 1 1 1 1 P99C13 | 12/18 | 135 Remarks M10 X 25 M12 X 1.5 X 9/16"-18 UNF, ALSO ORDER T77814 9.300 X 2.200 mm M12 X 70 13 X 24 X 2.500 mm 1/4"-18 NPT X 1/2"-24 UNS 1/4", 3/8"-18 NPT X 1/4"-18 NPT 520 Auxiliary Drive 4045AFM85 5204 5204 5204 5204 5204 5204 Auxiliary Drive Entraînement auxiliaire Zusatzantrieb Comando ausiliario Transmisión adicional Extra drev RE59264PCDD01 A.1 Key 1 2 3 Part No. T20758 R135757 19M7790 Part Name O-Ring Cover Screw Qty. Engine Serial No. 1 1 2 P99C13 | 12/18 | 136 Remarks M12 X 35 570 Water Pump Inlet 4045AFM85 5726- 154 5740- 155 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17312 A.1 P99C13 | 12/18 | 137 570 Water Pump Inlet 4045AFM85 5726 5726 5726 5726 5726 5726 Water Pump Inlet Entrée de pompe à eau Wasserpumpeneinlass Ingresso pompa acqua Entrada de bomba de agua Vattenpumpinlopp Key 1 2 3 4 5 6 7 8 9 10 11 Part No. TY22486 T27104 TY22470 RE504012 19M8468 R502259 19M7802 R501462 R121635 R89944 15H604 Part Name Hose Clamp Radiator Hose Clamp Tube Screw Hose Screw Stud Elbow Fitting O-Ring Pipe Plug Qty. Engine Serial No. SFM50 TFM50 CDP47316 A.1 1 1 3 1 1 1 1 1 1 1 1 P99C13 | 12/18 | 138 XX XX XX XX XX XX XX XX XX XX XX Remarks M16 X 25 M8 X 65 M8 X LGTH = 58 mm 50.394 X 3.531 mm (1-63/64" X 0.139") 1/4", 1/4"-18 NPT 570 Water Pump Inlet 4045AFM85 5740 5740 5740 5740 5740 5740 Water Pump Inlet Entrée de pompe à eau Wasserpumpeneinlass Ingresso pompa acqua Entrada de bomba de agua Vattenpumpinlopp 5740_RE550377_PCD C.1 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. R501462 R89944 RE46685 51M7043 R502983 19M7802 AR65294 R519500 RE554161 19M7867 RE40436 T27104 15H604 Part Name Stud O-Ring Fitting Plug O-Ring Water Pump Connection Screw Clamp Hose Tube Screw Clamp Radiator Hose Pipe Plug Qty. Engine Serial No. 1 1 1 1 1 1 3 1 1 1 1 1 1 P99C13 | 12/18 | 139 Remarks 15.300 X 2.200 mm M8 X 65 M8 X 25 1/4" 570 Water Pump Inlet 4045AFM85 P99C13 | 12/18 | 140 590 Oil Cooler 4045AFM85 5947- 158 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17313 A.1 P99C13 | 12/18 | 141 590 Oil Cooler 4045AFM85 5947 5947 5947 5947 5947 5947 Oil Cooler Refroidisseur d’huile Ölkühler Scambiatore di calore olio Enfriador de aceite Oljekylare 5947_RE526549_PCD A.1 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. RE67231 RE56690 T122075 R123501 R520983 RE46686 51M7040 RE508599 R501428 R504734 ........ 19M7802 19M7970 RE67238 RE46685 51M7043 Part Name Screw Oil Cooler O-Ring Gasket Housing Fitting Plug O-Ring Adapter Fitting Gasket O-Ring Adapter Fitting Screw Screw Screw Fitting Plug O-Ring Qty. Engine Serial No. 6 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 (A) With Pre-Applied Sealant Avec produit d'étanchéité préappliqué Mit voraufgetragenem Dichtmittel Con sigillante preapplicato Con pasta selladora preaplicada Med redan applicerat tätningsmedel P99C13 | 12/18 | 142 Remarks (A) 7 PLATES 9.300 X 2.200 mm MARKED R502811; ORDER RE508599 M8 X 65 M8 X 100 (A) 15.300 X 2.200 mm 620 Alternator Mounting 4045AFM85 6257- 160 62AE- 161 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17314 A.1 P99C13 | 12/18 | 143 620 Alternator Mounting 4045AFM85 6257 6257 6257 6257 6257 6257 Alternator Brackets Supports de l'alternateur Drehstromgenerator-Halterungen Staffe dell'alternatore Soporte de alternador Generatorfästen 6257_RE517275_PCD B.1 Key 1 2 3 4 5 6 7 8 9 10 11 Part No. R529946 19M7785 19M7786 19M7801 R516510 19M7944 R135423 R516569 14M7296 R516574 R134010 Part Name Bracket Screw Screw Screw Hose Screw Bushing Strap Flange Nut Bracket Bushing Qty. Engine Serial No. 1 2 7 2 1 1 1 1 3 1 1 P99C13 | 12/18 | 144 Remarks M10 X 25 M10 X 30 M8 X 60 M10 X 120 M10 620 Alternator Mounting 4045AFM85 62AE 62AE 62AE 62AE 62AE 62AE Alternator Brackets Supports de l'alternateur Drehstromgenerator-Halterungen Staffe dell'alternatore Soporte de alternador Generatorfästen 62AE_RE532526_PCD B.1 Key 1 2 3 4 5 6 7 8 Part No. R529946 R515609 R516510 19M7785 19M7786 19M7801 14M7296 R516574 Part Name Bracket Strap Hose Screw Screw Screw Flange Nut Bracket Qty. Engine Serial No. 1 1 1 2 7 2 3 1 P99C13 | 12/18 | 145 Remarks M10 X 25 M10 X 30 M8 X 60 M10 630 Low Pressure Fuel Lines 4045AFM85 63ES 63ES 63ES 63ES 63ES 63ES Low Pressure Fuel Lines Conduites d'alimentation basse pression Niederdruck-Kraftstoffleitungen Tubi di alimentazione bassa pressione Tuberías de combustible a baja presión Lågtrycksledningar för bränsle 63ES_RE550766_PCD A.1 P99C13 | 12/18 | 146 630 Low Pressure Fuel Lines 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. RE502173 51M7039 RE550723 R51936 R97061 RE550742 RE524220 AR85519 R123593 RE550731 RE60028 RE60071 RE502174 51M7041 RE553047 R67092 38H5008 T77613 51M7040 T78974 19M7783 RE46686 RE523854 RE553028 RE500576 RE507247 R500271 RE553230 RE524399 T30785 Part Name Fitting O-Ring Fuel Line Sealing Washer Tee Fitting Fuel Line Fitting Plug Tube Nut Fuel Line Fitting Fitting Elbow Fitting O-Ring Fuel Line Sealing Washer Adapter Fitting O-Ring O-Ring Clamp Screw Fitting Plug Adapter Fitting Fuel Line Fitting Hose Fitting O-Ring Fuel Line Adapter Fitting Clamp Qty. Engine Serial No. 1 5 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 5 8 2 3 3 1 1 1 1 1 1 1 2 P99C13 | 12/18 | 147 Remarks 8.100 X 1.600 mm 11.300 X 2.200 mm 9.300 X 2.200 mm M10 X 16 ALSO ORDER R500271 630 Low Pressure Fuel Lines 4045AFM85 P99C13 | 12/18 | 148 640 Exhaust Elbow 4045AFM85 6402- 166 6403- 167 6405- 168 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17315 A.1 P99C13 | 12/18 | 149 640 Exhaust Elbow 4045AFM85 6402 6402 6402 6402 6402 6402 Exhaust Elbow Collecteur d'échappement Auspuffknie Gomito di scarico Colector de escape Avgaskrök 6402_RE49958_PCD A.1 Key 1 2 3 Part No. RE47537 R110108 RE71255 Part Name Clamp Elbow Fitting Pipe Plug Qty. Engine Serial No. 1 1 1 P99C13 | 12/18 | 150 Remarks 640 Exhaust Elbow 4045AFM85 6403 6403 6403 6403 6403 6403 Exhaust Elbow Collecteur d'échappement Auspuffknie Gomito di scarico Colector de escape Avgaskrök 6403_RE50015_PCD A.2 Key 1 2 3 4 5 6 Part No. RE506716 15H638 RE47537 TY22467 R504046 TY22470 Part Name Elbow Fitting Pipe Plug Clamp Clamp Hose Clamp Qty. Engine Serial No. 1 1 1 1 1 1 P99C13 | 12/18 | 151 Remarks 1/8" 640 Exhaust Elbow 4045AFM85 6405 6405 6405 6405 6405 6405 Exhaust Elbow Collecteur d'échappement Auspuffknie Gomito di scarico Colector de escape Avgaskrök 6405_RE57675_PCD A.1 Key 1 2 3 Part No. RE506716 15H638 RE47537 Part Name Elbow Fitting Pipe Plug Clamp Qty. Engine Serial No. 1 1 1 P99C13 | 12/18 | 152 Remarks 1/8" 650 Turbocharger 4045AFM85 65H7- 170 65J3- 172 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17316 A.1 P99C13 | 12/18 | 153 650 Turbocharger 4045AFM85 65H7 65H7 65H7 65H7 65H7 65H7 Turbocharger / Lines Turbocompresseur / conduites Turbolader / Leitungen Turbocompressore e tubi Turbocompresor / Tuberías Turboaggregat / ledningar 65H7_RE553334_PCD B.1 P99C13 | 12/18 | 154 650 Turbocharger 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. SE502269 RE549173 14M7296 AT13740 15H562 R123570 19M8063 RE561519 61M5121 T77858 51M7045 RE46686 51M7040 R521324 51M7043 RE65978 R524438 RE553330 RE523561 RE502650 M87733 R63548 RE521531 RE561520 RE553333 R51936 R73291 19M7783 Part Name Turbocharger Reman Gasket Flange Nut Drain Valve Pipe Plug Gasket Screw Oil Line Adapter Fitting O-Ring O-Ring Fitting Plug O-Ring Fitting O-Ring Clamp Hose Line Elbow Fitting Fitting Adapter Fitting O-Ring Adapter Fitting Oil Line Line Sealing Washer Clamp Screw Qty. Engine Serial No. 1 1 4 1 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 P99C13 | 12/18 | 155 Remarks MARKED RE553349 M10 1" M8 X 25 19.300 X 2.200 mm 9.300 X 2.200 mm 15.300 X 2.200 mm SUB FOR RE553331 M10 X 16 650 Turbocharger 4045AFM85 65J3 65J3 65J3 65J3 65J3 65J3 Turbocharger Turbocompresseur Turbolader Turbocompressore Turbocompresor Turboaggregat 65J3_RE554417_PCD A.2 P99C13 | 12/18 | 156 650 Turbocharger 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. RE557987 RE549173 14M7296 RE502650 RE553333 R51936 RE521531 R63548 RE561520 M87733 15H562 RE523561 T77858 RE553330 RE65978 R524438 R521324 51M7043 RE46686 51M7040 38H5121 51M7045 RE561519 19M8063 R123570 AT13740 R73291 19M7783 Part Name Turbocharger Gasket Flange Nut Fitting Line Sealing Washer Adapter Fitting O-Ring Oil Line Adapter Fitting Pipe Plug Elbow Fitting O-Ring Line Clamp Hose Fitting O-Ring Fitting Plug O-Ring Adapter Fitting O-Ring Oil Line Screw Gasket Drain Valve Clamp Screw Qty. Engine Serial No. 1 1 4 1 1 2 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 P99C13 | 12/18 | 157 Remarks M10 1" 15.300 X 2.200 mm 9.300 X 2.200 mm 19.300 X 2.200 mm M8 X 25 M10 X 16 650 Turbocharger 4045AFM85 P99C13 | 12/18 | 158 660 Temperature Switch 4045AFM85 6698- 176 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17317 A.1 P99C13 | 12/18 | 159 660 Temperature Switch 4045AFM85 6698 6698 6698 6698 6698 6698 Temperature Switch - Plug Contacteur thermostatique - connecteur Temperaturschalter - Stecker Interruttore temperatura - Spina Interruptor de temperatura - Enchufe Temperaturkontakt – plugg RE500556PCDD02 A.1 Key 1 Part No. 15H584 Part Name Qty. Pipe Plug 1 Engine Serial No. P99C13 | 12/18 | 160 Remarks 1/2" 670 Engine Sensors 4045AFM85 6775- 178 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17318 A.1 P99C13 | 12/18 | 161 670 Engine Sensors 4045AFM85 6775 6775 6775 6775 6775 6775 Engine Sensors Capteurs du moteur Motorsensoren Sensori motore Sensores de motor Motorsensorer 6775_RE554096_PCD A.1 P99C13 | 12/18 | 162 670 Engine Sensors 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 Part No. RE519144 51M7044 R517471 RE522794 T18433 RE537639 RE525016 RE52722 51M7041 RE167207 Part Name Sensor O-Ring Wheel Sensor Adapter Fitting Manifold Air Press. Sensor Thermocouple Temperature Sensor O-Ring Sensor Qty. Engine Serial No. 2 2 1 1 1 1 1 1 1 1 Remarks (A) 17.300 X 2.200 mm (G) (B) (C) (D) (E) 11.300 X 2.200 mm (F) (A) Crankshaft Position Sensor Capteur de position du vilebrequin Kurbelwellen-Stellungssensor Sensore posizione albero a gomiti Sensor de posición de cigüeñal Vevaxelns lägessensor (B) Fuel Pressure Sensor Capteur de pression du carburant Sensor für Kraftstoffdruck Sensore di pressione combustibile Sensor de presión de combustible Bränsletrycksgivare (C) Manifold Air Pressure Sensor Capteur de pression d'air du collecteur d'admission Sensor für Luftdruck im Ansaugkrümmer Sensore pressione aria collettore Sensor de presión de aire del colector Sensor för grenrörets lufttryck (D) Air Intake Temperature Sensor Capteur de température d'air d'admission Sensor für Ansauglufttemperatur Sensore temperatura presa d'aria Sensor de temperatura de admisión de aire Temperaturgivare för luftintag (E) Coolant Temperature Sensor Capteur de température du liquide de refroidissement Sensor für Kühlmitteltemperatur Sensore temperatura liquido di raffreddamento Sensor de temperatura del refrigerante Temperatursensor, kylvätska (F) Engine Oil Pressure Sensor Capteur de pression d'huile moteur Motoröldrucksensor Sensore pressione olio motore Sensor de presión de aceite de motor Motoroljetrycksgivare (G) Crankshaft Timing Wheel Roue codeuse de vilebrequin Kurbelwellen-Steuerrad Ruota di fasatura albero a gomiti Rueda de sincronización del cigüeñal Vevaxelns transmissionsdrev P99C13 | 12/18 | 163 670 Engine Sensors 4045AFM85 P99C13 | 12/18 | 164 760 Oil Switch 4045AFM85 7699- 182 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17325 A.1 P99C13 | 12/18 | 165 760 Oil Switch 4045AFM85 7699 7699 7699 7699 7699 7699 Oil Pressure Switch - Plug Manostat d'huile - Bouchon Öldruckschalter - Stopfen Pressostato olio - Spina Interruptor de presión de aceite - Tapón Oljetryckvakt – Plugg RE60160PCDD02 A.1 Key 1 Part No. RE71255 Part Name Qty. Pipe Plug 1 Engine Serial No. P99C13 | 12/18 | 166 Remarks 800 Sea Water Pump 4045AFM85 8024- 184 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17326 A.1 P99C13 | 12/18 | 167 800 Sea Water Pump 4045AFM85 8024 8024 8024 8024 8024 8024 Sea Water Pump Pompe à eau de mer Seewasserpumpe Pompa dell'acqua di mare Bomba de agua de mar Havsvattenpump 8024_RE535914_PCD A.1 P99C13 | 12/18 | 168 800 Sea Water Pump 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 .. .. Part No. RE538665 U42111 19M9962 24M7537 19M8306 RE538663 19M7867 19M9962 24M7537 H26723 R522690 R135101 RE538664 U42111 24M7537 19M9963 RE49896 RE540391 Part Name Adapter O-Ring Screw Washer Screw Water Pump Screw Screw Washer Drain Plug Gasket Gear Adapter O-Ring Washer Screw Impeller Kit Pump Repair Kit Qty. Engine Serial No. 1 1 4 4 2 1 4 3 3 2 1 1 1 1 4 4 1 1 (A) Water Pump Major Repair Réparation importante de pompe à eau Wasserpumpen-Grundreparatur Riparazione radicale pompa acqua Reparación mayor de bomba de agua Större reparation för vattenpump P99C13 | 12/18 | 169 Remarks M8 X 20 8.400 X 15 X 1.600 mm M12 X 50 M8 X 25 M8 X 20 8.400 X 15 X 1.600 mm 8.400 X 15 X 1.600 mm M8 X 25 (A) 800 Sea Water Pump 4045AFM85 P99C13 | 12/18 | 170 810 Water Separator 4045AFM85 81BN- 188 81D2- 190 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17330 A.1 P99C13 | 12/18 | 171 810 Water Separator 4045AFM85 81BN 81BN 81BN 81BN 81BN 81BN Water Separator / Primary Fuel Filter Séparateur d'eau / préfiltre à carburant Wasserabscheider / Kraftstoff-Vorfilter Separatore condensa/Filtro carburante primario Separador de agua/filtro primario de combustible Vattenavskiljare / primärbränslefilter 81BN_RE552965_PCD A.2 P99C13 | 12/18 | 172 810 Water Separator 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. RE552964 R515068 U13639 19M7785 RE553366 RE526834 RE558208 RE521540 RE54723 RE509677 19M7813 R114358 RE553367 R120250 RE521538 (A) WITH WITH WITH WITH WITH WITH 12V 12V 12V 12V 12V 12V Part Name Bracket Pipe Plug O-Ring Screw Filter Head Filter Kit Seal Kit Fuel Filter Drain Valve Wiring Harness Screw Spacer Filter Head Drain Valve Filter Element Qty. Engine Serial No. 1 2 2 6 1 2 2 1 1 1 1 1 1 1 1 PUMP PUMP PUMP PUMP PUMP PUMP P99C13 | 12/18 | 173 Remarks M10 X 25 (A) 10 MICRONS 12V M12 X 45 2 MICRONS 810 Water Separator 4045AFM85 81D2 81D2 81D2 81D2 81D2 81D2 Water Separator / Primary Fuel Filter Séparateur d'eau / préfiltre à carburant Wasserabscheider / Kraftstoff-Vorfilter Separatore condensa/Filtro carburante primario Separador de agua/filtro primario de combustible Vattenavskiljare / primärbränslefilter 81D2_RE554420_PCD A.1 P99C13 | 12/18 | 174 810 Water Separator 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. RE552964 R515068 U13639 RE553368 RE526834 RE521540 RE54723 RE558208 RE509678 19M7813 R114358 19M7785 RE553367 RE521538 R120250 (A) WITH WITH WITH WITH WITH WITH 24V 24V 24V 24V 24V 24V Part Name Bracket Pipe Plug O-Ring Filter Head Filter Kit Fuel Filter Drain Valve Seal Kit Wiring Harness Screw Spacer Screw Filter Head Filter Element Drain Valve Qty. Engine Serial No. 1 2 2 1 2 1 1 2 1 1 1 6 1 1 1 PUMP PUMP PUMP PUMP PUMP PUMP P99C13 | 12/18 | 175 Remarks (A) 10 MICRONS 24 V M12 X 45 M10 X 25 2 MICRONS 810 Water Separator 4045AFM85 P99C13 | 12/18 | 176 840 Engine Wiring Harness 4045AFM85 84DX- 194 84FD- 196 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17331 A.1 P99C13 | 12/18 | 177 840 Engine Wiring Harness 4045AFM85 84DX 84DX 84DX 84DX 84DX 84DX Engine Wiring Harness Faisceau moteur Engine Wiring Harness Engine Wiring Harness Grupo de cables del motor Engine Wiring Harness 84DX_RE552458_PCD A.1 P99C13 | 12/18 | 178 840 Engine Wiring Harness 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Part No. RE552459 57M10605 57M10604 57M10606 57M10604 R44302 57M7305 57M7280 57M8601 RE12362 R78052 57M8601 57M9781 57M10829 57M9244 RE258807 57M8625 57M9775 57M8634 57M8407 57M8403 57M8400 57M8601 57M8625 57M8601 RE559572 57M7919 57M7749 57M7750 57M8112 57M7304 57M8131 57M10615 57M10613 57M7280 14M7298 57M10837 R529573 24M7476 57M7547 57M9786 57M7555 RE12363 R78053 19M7861 RE52665 57M8487 57M8487 57M8600 57M8487 57M8267 57M8487 19M7866 R537523 14M7296 R537520 37M7089 19M7774 R537521 R522924 19M7785 19M7867 R537522 Part Name Wiring Harness Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Tie Band Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Electrical Connector Assy Electrical Connector Assy Elec. Connector Housing Elec. Connector Housing Half Clamp Clip Tie Band Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Harness Kit Elec. Connector Housing Electrical Connector Assy Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Electronic Terminator Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Flange Nut Half Clamp Stud Washer Elec. Connector Terminal Elec. Connector Housing Elec. Connector Housing Electrical Connector Assy Electrical Connector Assy Screw Relay Electrical Connector Cap Electrical Connector Cap Elec. Connector Housing Electrical Connector Cap Elec. Connector Housing Electrical Connector Cap Screw Bracket Flange Nut Bracket Screw Screw Bracket Bracket Screw Screw Bracket Qty. Engine Serial No. 1 1 1 1 1 10 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 1 1 1 1 4 1 3 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 P99C13 | 12/18 | 179 Remarks M8 8.400 X 21 X 4 mm M6 X 10 M8 X 20 M10 M6 X 12 M6 X 12 M10 X 25 M8 X 25 840 Engine Wiring Harness 4045AFM85 84FD 84FD 84FD 84FD 84FD 84FD Engine Wiring Harness Faisceau moteur Motorkabelbaum Cavo elettrico motore Grupo de cables del motor Motorns kabelhärva 84FD_RE555603_PCD A.1 P99C13 | 12/18 | 180 840 Engine Wiring Harness 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Part No. RE552459 57M10605 57M10604 57M10606 57M10604 R44302 57M7305 57M7280 57M8601 RE12362 R78052 57M8601 57M9781 57M10829 57M9244 RE258807 57M8625 57M9775 57M8634 57M8407 57M8403 57M8400 57M8601 57M8625 57M8601 RE559574 57M7919 57M7749 57M7750 57M8112 57M7304 57M8131 57M8637 57M10615 57M10613 57M7280 14M7298 57M10837 R529573 24M7476 57M7547 57M9786 57M9789 57M7555 RE12363 R78053 19M7861 RE505214 R104570 57M8487 57M8600 57M8487 57M8267 57M8487 19M7866 R537523 14M7296 R537520 37M7089 19M7774 R537521 R522924 19M7785 19M7867 R537522 Part Name Wiring Harness Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Tie Band Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Electrical Connector Assy Electrical Connector Assy Elec. Connector Housing Elec. Connector Housing Half Clamp Clip Tie Band Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Harness Kit Elec. Connector Housing Electrical Connector Assy Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Electronic Terminator Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Flange Nut Half Clamp Stud Washer Elec. Connector Terminal Elec. Connector Housing Elec. Connector Housing Elec. Connector Housing Electrical Connector Assy Electrical Connector Assy Screw Relay Module Electrical Connector Assy Electrical Connector Cap Elec. Connector Housing Electrical Connector Cap Elec. Connector Housing Electrical Connector Cap Screw Bracket Flange Nut Bracket Screw Screw Bracket Bracket Screw Screw Bracket Qty. Engine Serial No. 1 1 1 1 1 10 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 2 1 P99C13 | 12/18 | 181 Remarks M8 8.400 X 21 X 4 mm M6 X 10 M8 X 20 M10 M6 X 12 M6 X 12 M10 X 25 M8 X 25 840 Engine Wiring Harness 4045AFM85 P99C13 | 12/18 | 182 870 Belt Tensioner 4045AFM85 8701- 200 8726- 201 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17319 A.1 P99C13 | 12/18 | 183 870 Belt Tensioner 4045AFM85 BELT TENSIONER BELT TENSIONER BELT TENSIONER BELT TENSIONER TENSOR DE CORREA BELT TENSIONER Key 1 2 3 4 Part No. R518210 RE518097 24M7106 19M8183 Part Name Spacer Belt Tensioner Washer Cap Screw Qty. Engine Serial No. 5425 5625 5725 RE59701PCDD03 A.1 1 1 1 1 P99C13 | 12/18 | 184 Remarks XXX XXX X X X 10 X 18 X 2.500 mm X X X M10 X 90 870 Belt Tensioner 4045AFM85 8726 8726 8726 8726 8726 8726 Belt Tensioner Tendeur de courroie Riemenspannvorrichtung Tendicinghia Tensor de correa Remspännare RE528385PCDA01 A.1 Key 1 2 3 4 Part No. RE70536 RE505264 R503813 19M8131 Part Name Belt Tensioner Pulley Bolt Screw Qty. Engine Serial No. 1 1 1 1 P99C13 | 12/18 | 185 Remarks M10 X 70 870 Belt Tensioner 4045AFM85 P99C13 | 12/18 | 186 880 Engine Oil Filter 4045AFM85 8843- 204 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17320 A.1 P99C13 | 12/18 | 187 880 Engine Oil Filter 4045AFM85 8843 8843 8843 8843 8843 8843 Engine Oil Filter Filtre à huile moteur Motorölfilter Filtro olio motore Filtro de aceite de motor Motoroljefilter 8843_RE508950_PCD A.1 P99C13 | 12/18 | 188 880 Engine Oil Filter 4045AFM85 Key 1 2 3 4 5 6 7 8 9 10 11 12 Part No. RE508987 RE504564 RE505232 51M7045 R502513 RE504543 RE52242 51M7042 R500374 RE67238 19M7802 RE504836 Part Name Filter Head Filter Head Fitting Plug O-Ring Seal Valve Drain Plug O-Ring Gasket Screw Screw Oil Filter Qty. Engine Serial No. 1 1 2 1 1 1 1 1 1 1 5 1 (A) Threads With Pre-Applied Sealant Filetages avec produit d'étanchéité préappliqué Gewinde mit voraufgetragenem Dichtmittel Filetti con sigillante preapplicato Roscas con pasta selladora preaplicada Gängor med redan applicerat tätningsmedel P99C13 | 12/18 | 189 Remarks 19.300 X 2.200 mm 13.300 X 2.200 mm (A) M8 X 65 SUB FOR RE541420 880 Engine Oil Filter 4045AFM85 P99C13 | 12/18 | 190 910 Engine Installation Kit 4045AFM85 917W- 208 917Y- 208 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17321 A.1 P99C13 | 12/18 | 191 910 Engine Installation Kit 4045AFM85 917W 917W 917W 917W 917W 917W Starter Relay Relais de démarreur Anlasserrelais Relè motorino avviamento Relé de arrancador Startmotorrelä 917W_RE541570_PCD B.6 Key 1 2 3 4 5 Part No. 19M7788 14M7303 R532134 AL153172 19M7775 Part Name Screw Flange Nut Bracket Relay Screw Qty. Engine Serial No. 2 2 1 1 2 P99C13 | 12/18 | 192 Remarks M12 X 25 M6 12V M6 X 16 910 Engine Installation Kit 4045AFM85 917Y 917Y 917Y 917Y 917Y 917Y Starter Relay Relais de démarreur Anlasserrelais Relè motorino avviamento Relé de arrancador Startmotorrelä 917Y_RE541753_PCD A.1 Key 1 2 3 4 5 Part No. 14M7303 R532134 19M7788 AT145341 19M7775 Part Name Flange Nut Bracket Screw Relay Screw Qty. Engine Serial No. 2 1 2 1 2 P99C13 | 12/18 | 193 Remarks M6 M12 X 25 24V M6 X 16 910 Engine Installation Kit 4045AFM85 P99C13 | 12/18 | 194 980 Lift Straps 4045AFM85 9801- 212 Sectional Pictorial Index Index d'illustrations par sections. Gruppenbildindex Indice illustrato delle sezioni Índice de ilustraciones por secciones Avsnittsbildregister RGP17332 A.1 P99C13 | 12/18 | 195 980 Lift Straps 4045AFM85 9801 9801 9801 9801 9801 9801 Lift Straps Oeillets de levage Hebestreben Cinghie di sollevamento Cintas de elevación Lyftlinor 9801_RE53353_PCD A.1 Key 1 2 3 Part No. 19M7788 R502329 R502175 Part Name Screw Strap Strap Qty. Engine Serial No. 2 1 1 P99C13 | 12/18 | 196 Remarks M12 X 25 REAR FRONT 990 NLI Installed Components P99C13 | 12/18 | 197 990 ABS Fuel Lines No Drawing available at the time of publication. P99C13 | 12/18 | 198 990 ABS Fuel Lines KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 10-51098 12-01131 14-04803 21-00606 18-59405 21-59508 21-52213 21-51601 18-59412 21-59507 21-45401 12-80049 19-43201 14-80811 21-31003 QTY 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 DESCRIPTION Manifold, Fuel Line Connection 3/8 NPT Capscrew, Hex Head M6 x 1.0 x 20 mm Hex Nut, Nylock M6 x 1.0 M. Elbow 90, Steel 3/8NPT x 3/8-37T Hose Aeesmbly 5/16"ID x 24" 3/8FMS x 3/8FMS M. Connector, Steel 3/8-37T x M12 x 1/5 Elbow 90, Swivel, Steel 3/8-37T M Elbow 90, Steel 3/8NPT x 1/4-37T Hose Assembly 3/16"ID x 43" 1/4FMS x 1/4FMS M. Elbow 90, Steel M10 x 1.0 x 1/4-37T Spacer, BP. 3/8 SCHD 80 x 48 mm Capscrew, Hex Head, Flanged M10 x 1.5 x 80mm Adelle Clamp 1/2"ID x 3/8"STUD Hex Nut, Flanged M10 x 1.5 Plug, Hex Head, Brass 3/8 NPT P99C13 | 12/18 | 199 SERIAL NUMBER - 990 Basic Engine Electrical 12V Standard Ground, CAN-BUS No Drawing available at the time of publication. P99C13 | 12/18 | 200 990 Basic Engine Electrical 12V Standard Ground, CAN-BUS KEY 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 PART NUMBER 00-99401 22-41049 22-41133 22-49411 00-78215 RE540300 22-49441 12-80832 13-05001 14-80811 AT157679 22-41080 23-40009 14-00101 19-00060 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 DESCRIPTION Label "Genset Control - Run/ Stop / Crank" Toggle Switch, SPST On-Off 10A 250 VAC Chrome Toggle Switch, SPST (On) - Off 10A 250 VAC Chrome Harness Assembly Grommet 1-1/8"ID x 1-7/8"OD 1/16"GW x 1-1/2GD Starter 12V 2.5kW Standard Ground R.H. 2-Bolt SAE Type 12V/75A Alternator Standard Ground Capscrew, Hex Head M10 x 1.5 x 30mm Stud M10 x 1.5 x 25mm (37mm LOA) Hex Nut, Flanged M10 x 1.5 Transient Voltage Protector 12V Solenoid 12VDC 85A N.O. ISO Ground Bracket, Solenoid Mtg Lock Nut, Serrated Flange 1/4-20 Hose Clamp #60 S/S P99C13 | 12/18 | 201 SERIAL NUMBER - 990 Expanded 12V Electrical System, Standard Ground for Catalina Express No Drawing available at the time of publication. P99C13 | 12/18 | 202 990 Expanded 12V Electrical System, Standard Ground for Catalina Express KEY 0 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 10-79405 22-49409 22-70083-1 22-42047 12-00094 14-00006 22-40963 22-41016 22-42232 RE70957 12-80832 AT157679 00-78215 22-41080 23-40009 14-00101 19-00060 22-99591 22-40340 22-40536 37-90086 22-49520 22-40026 QTY 1 1 1 3 4 4 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 3 DESCRIPTION Kit, Oil Pressure Manifold Harness Assembly Dual Station Relay Board Sub-Assembly, Manual Start Relay, SPDT 12VDC 50A MSCR,PH Phillips #10-32 x 3/8" S/S Hex Nut, Nylock #10-32 Switch, Pressure 15 PSI N.O./N.C. 1/8NPT 10A Contacts Pressure Sender 0-80 PSI Standard Ground 1/8NPT Temperatuer Sender 250F Standard Ground 1/4NPT Starter, 12V 4.5kW Standard Ground L.H. 3-Bolt SAE Type #1 Capscrew, Hex Head Flanged M10 x 1.5 x 30mm Transient Voltage Protector 12V Grommet 1-1/8"ID x 1-7/8OD 1/16GW x 1-1/2GD Solenoid 12VDC 85A N.O. ISO Ground Bracket, Solenoid Mounting Lock Nut, Serrated Flange 1/4-20 Hose Clamp #60 S/S Harness Assembly, Powerview Switched Power Adapter Oil Temperature Switch 240oF Coolant Pressure Switch 9PSI Powerview Module 20 Ft. Powerfiew Extension Harness Current Transformer 400:5 P99C13 | 12/18 | 203 SERIAL NUMBER - 990 Oil Pressure Manifold No Drawing available at the time of publication. P99C13 | 12/18 | 204 990 Oil Pressure Manifold KEY 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER 10-85401 21-75703 12-04802 15-00912 15-00007 21-52205 21-00113 18-55405 21-71053 21-00132 21-00012 QTY 1 2 2 2 2 1 1 1 1 1 4 DESCRIPTION Manifold, Oil Pressuer 6ea 1/8NPT & 1ea 1/4NPT Ports Spacer, BP. 1/2 SCHD 80 x 21/32" Cap Screw, Hex Head M12 x 1.75 x 40mm Lock Washer, Helical M12 Flat Washer M12 M. Connector, Steel 1/8NPT x 1/4-37T Elbow 45, Swiver, Steel 1/4-37T Hose Assembly 1/4"ID x 9" (9.5"LOA) 1/4FMS x 1/4FMS S/S-TFE M. Elbow 90, Steel 1/8NPT x 1/4-37T Bushing, Brass 1/4NPT x 1/8NPT Plug, Hex Head, Brass, 1/8NPT P99C13 | 12/18 | 205 SERIAL NUMBER - 990 Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure No Drawing available at the time of publication. P99C13 | 12/18 | 206 990 Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure KEY 1 2 3 4 5 6 7 PART NUMBER 22-40357 22-40938 22-41077 12-00005 14-00003 10-19402 R536206 QTY 1 1 1 2 2 1 1 DESCRIPTION Switch, Pressure 25PSI N.O./N.C. 1/8NPT 10A Contacts Switch, Temperature 210F N.O./N.C. ISO Ground 3/8 NPT Terminal Strip 10 Connection 20A 600VAC #12-22 AWG MSCR, PH Phillips #8-32 x 3/4" S/S Hex Nut, Nylock #8-32 S/S (18-8) Thermostat Housing Gasket, Thermostat Housing P99C13 | 12/18 | 207 SERIAL NUMBER - 990 Speed Switch Single Element 1200/1500/1800 RPM No Drawing available at the time of publication. P99C13 | 12/18 | 208 990 Speed Switch Single Element 1200/1500/1800 RPM KEY 1 2 PART NUMBER 22-40174 22-40440 QTY 1 1 DESCRIPTION Speed Switch 1PT Electronic SS18 (Programming Required) Magnetic Pick-Up 3/4-16 x 2-1/4" with Plug-In Pigtail Harness P99C13 | 12/18 | 209 SERIAL NUMBER - 990 Speed Switch Dual Element 1200/1500/1800 RPM No Drawing available at the time of publication. P99C13 | 12/18 | 210 990 Speed Switch Dual Element 1200/1500/1800 RPM KEY 1 2 PART NUMBER 22-40438 22-40440 QTY 1 1 DESCRIPTION Speed Switch 2PT Electronic SS18 (Programming Required) Magnetic Pick-Up 3/4-16 x 2-1/4" with Plug-In Pigtail Harness P99C13 | 12/18 | 211 SERIAL NUMBER - 990 Steel Base Frame Standard Assembly P99C13 | 12/18 | 212 990 Steel Base Frame Standard Assembly KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 25 26 27 28 29 30 PART NUMBER 39-89427 23-89417 23-89418 12-01508 12-01512 12-01503 12-01504 15-01000 01643-31645 14-01432 12-00913 15-00902 33-81021 12-00312 15-00321 14-00312 12-00913 15-04803 15-00903 15-00902 33-81021 12-00213 15-00321 14-00312 12-00802 15-00802 12-00332 15-00307 QTY 1 1 1 1 1 1 1 4 2 2 2 2 2 4 8 4 2 2 2 2 2 4 8 4 12 12 8 8 DESCRIPTION SERIAL NUMBER Base Frame, Steel TTG Style Mounts Bracket, Front Engine Mtg, R.H. Bracket, Front Engine Mtg, L.H. Capscrew, Hex Head M16 x 2.0 x 45mm Capscrew, Hex Head M16 x 2.0 x 70mm Grade 8.8 Capscrew, Hex Head M16 x 2.0 x 60mm Capscrew, Hex Head M16 x 2.0 x 60mm Lock Washer, Helical M16 Flat Washer M16 x 31.5mmOD x 4.2mm Hardened Hex Nut M16 x 2.0 Capscrew, Hex Head 5/8-11 x 1-1/2: Lock Washer, Helical 5/8" Flex Mount, Captive Neoprene 500 - 700 Lbs Capscrew, Hex Had 3/8-16 x 1" Flat Washer 3/8" SAE Zinc Plated ANSI Type A Narrow Hex Nut, Nylock 3/8-16 Capscrew, Hex Head 5/8-11 x 1-1/2" Lock Washer, Hi-Collar M16 Flat Washer 5/8" SAE Hardened Lock Washer, Helical 5/8" Flex Mount, Captive Neoprene 500 - 750 Lbs Capscrew, Hex Head 3/8-16 x 1" Flat Washer 3/8" SAE Zinc Plated ANSI Type A Narrow Hex Nut, Nylock 3/8"-16 Capscrew, Hex Head M10 x 1.5 x 35mm Lock Washer, Helical M10 Capscrew, Hex Head 3/8-16 x a" Grade 8 Plated Flat Washer 3/8" / M10 Hardened P99C13 | 12/18 | 213 - 990 Steel Base Frame Assembly - Units with PTO P99C13 | 12/18 | 214 990 Steel Base Frame Assembly - Units with PTO KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER 39-89424 23-81001 23-81002 12-04803 15-01000 12-00034 15-00903 15-00015 33-81008 15-00025 14-00912 12-00034 15-01330 15-00015 33-81002 15-00025 14-00912 12-00814 15-00802 12-00332 15-00307 QTY 1 1 1 4 4 2 2 2 2 2 2 4 4 4 4 4 4 12 12 8 8 DESCRIPTION SERIAL NUMBER Base Frame, Steel Centerbonded MTG Bracket, Front Engine Mtg, R.H. Bracket, Front Engine Mtg, L.H. Capscrew, Hex Head M16 x 2.0 x 40mm Lock Washer, Helitical M16 Capscrew, Hex Head 5/8-11 x 3-1/2" Flat Washer 5/58" SAE Hardened Head Washer 2.75" x 0.64" x 0.125" Mount, Centerbonded 650 lbs Tail Washer 2.50" x 0.64" x 0.125" Hex Nut, Nylock 5/8-11 Capscrew, Hex Head 5/8-11 x 3-1/2" Flat Washer 5/8" SAE Zinc Plated ANSI Type A Narrow Head Washer 2.75" x 0.64" x 0.125" Mount, Centerbonded 500 Lbs Tail Washer 2.50" x 0.64" x 0.125" Hex Nut, Nylock 5/8-11 Capscrew, Hex Head M10 x 1.5 x 35 mm Lock Washer, Helitical M10 Capscrew, Hex Head 3/8-16 x 1" Grade 8 Plated Flat washer 3/8" / M10 Hardened P99C13 | 12/18 | 215 - 990 PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V P99C13 | 12/18 | 216 990 PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V KEY 1 2 4 5 6 7 PART NUMBER 31-69405 34-69545 12-20313 15-00321 12-00312 15-00307 QTY 1 1 8 6 6 8 DESCRIPTION PTO Adapter Parts SAE #5/#8 Kit, Electric Clutch 700 Lbs FT MMC-100 C-Spline 24V Capscrew, Skt Hd 3/8-16 x 1-1/4" Zinc Plated ASTM A574 Flat WAsher 3/8" SAE Zinc Plated ANSI Type A (Narrow) Capscrew, Hex Head 3/8-16 x 1" Flat Washer, 3/8" / M10 Hardened P99C13 | 12/18 | 217 SERIAL NUMBER - 990 Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt P99C13 | 12/18 | 218 990 Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt KEY 1 2 3 4 5 6 7 PART NUMBER 10-60016 34-69517 34-60098 12-00035 12-50412 15-00404 00-61003 QTY 1 1 1 8 4 4 1 DESCRIPTION Housing, Electric Clutch Rubber Clock Assembly MMC-100 Electric Clutch Assembly 700 Lbs FT MMC-100G C-Spline 24V Capscrew, Hex Head 3/8-16 x 3/4" Capscrew, Hex Head 7/16-20 x 1" Grade 8 Zinc Plated SAE Flat Washer 7/16" SAE Grommet 3/8"ID x 3/4"OD 1/4"GW x 1/2"GD P99C13 | 12/18 | 219 SERIAL NUMBER - 990 PTO Adapter Parts SAE#5/#8 P99C13 | 12/18 | 220 990 PTO Adapter Parts SAE#5/#8 KEY 1 2 3 4 5 6 PART NUMBER 23-71001 34-69401 32-81001 12-04803 15-01000 19M8162 QTY 1 1 2 4 4 6 DESCRIPTION Bracket, Front PTO MTG SAE#5 PTO Carrier SAE#8 Dowel Pin 5/8"OD x 1-1/2" Capscrew, Hex Head M16 x 2.0 x 40mm Lock Washer, Helical M16 Capscrew, Hex Head Flanged M10 x 1.5 x 40mm P99C13 | 12/18 | 221 SERIAL NUMBER - 990 Raw Water Flow Switch H. E. P99C13 | 12/18 | 222 990 Raw Water Flow Switch H. E. KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 37-16803 21-15034 21-00076 21-15035 23-19409 23-19411 12-80832 19M7865 41-01109 19-04032 19-60000 41-01102 19-04028 QTY 1 1 1 1 1 2 2 4 8 4 1 23 4 DESCRIPTION Flow Switch, Bronze 35 GPM 2"NPT M. Elbow 90, Bronze 2"NPT x 2"HB Bushing, Brass 2"NPT x 1-1/2NPT M. Connector, Bronze 1-1/2"NPT x 1-1/2"HB Bracket, 2" Flow Switch Mounting Clamp, 2" Flow Switch Mounting Capscrew, Hex Head M10 x 1.5 x 30 mm Capscrew, Hex Head Flanged M8 x 1.25 x 16mm Hose 2"ID Wire Inforced Hose Clamp #32 Embossed Band S/S Adelle Clamp 2-1/16"ID x 1/2" STUD Hose 1-1/2"ID Wire Inforced Hose Clamp #28 Embossed Band S/S P99C13 | 12/18 | 223 SERIAL NUMBER - 4420 14th Ave. NW., Seattle WA 98107 Tel: (206) 789-3880 • 1-800-762-0165 • www.northern-lights.com Northern Lights and Lugger are registered trademarks of Northern Lights, Inc. © 2013 All rights reserved. Litho USA.
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