Technical Program

222 Palisades Creek Drive
Richardson, Texas 75080-2040 USA
WORKSHOP
SPE Workshop
TECHNICAL PROGRAM
17-18 February 2015 | AT&T Executive Education and Conference Center | Austin, TX, USA
SPE/NACE Deepwater Field Life Corrosion Prevention,
Detection, Control, and Remediation
Technical Program Committee
Rodrigo Himiob
Wood Group Mustang
Sunder Ramachandran
Aramco Services Company
Jason Hults
Genesis Oil & Gas
Saadedine Tebbal
SET Laboratories, Inc
Ashutosh Kak
Genesis Oil & Gas
Rich Thompson
Chevron
Victor Keasler
Nalco Champion
Nicolas Tsesmetzis
Shell
Khlefa Esaklul
Occidental
Myles Jordan
Nalco Champion
Clark Weldon
CP Weldon & Associates, Inc
Cristina Grigorescu
Genesis Oil & Gas
Mark McQueen
INTECSEA Engineering
Sai Venkateswaran
BP
Chairpersons
Binder Singh
Genesis Oil & Gas
Ken Wunch
BP
Ting Chen
SET Laboratories, Inc
This workshop explores field experiences related to corrosion issues on deepwater production platforms. With a design life of
typically 20 to 30 plus years, a deepwater production solution must be ‘fit for purpose’ and adaptable enough to accommodate
an evolving production stream over the life cycle. This solution may be described as ‘management of change’ (MOC), which if not
properly addressed can lead to further problems and costly failures.
Materials of containment, coatings, and inhibitors are critical areas pertinent to deepwater mechanical integrity. Coatings can
be external for the seawater side or internal for the production fluids side. Inhibitor selection can be a challenge, and chemicals
are usually tailored to the composition of the well flow. As the hydrocarbon flow evolves over the productive life of the field, the
originally selected materials and coatings design may prove less effective. Likewise, the inhibitor needs may change, such as the
use of an alternative inhibitor formulation, or an increase in dose or concentration. These changes could impact environmental
constraints and actual volumes required, and therefore impact costs and revenues.
With the high cost of production shut-in, and deepwater remediation, it pays to address these issues at the design phase or as
a capital expenditure (CapEx), rather than the operating expense (OpEx) phase. During the OpEx phase, changes are far more
expensive, and invariably produce further performance risk or safety issues to the asset, environment, and people involved.
Deepwater Field Life Corrosion Prevention, Detection, Control, and Remediation
General Information:
Accessibility
Our events and functions are accessible to all attendees with wheelchairs. If you require special arrangements, please contact
our staff at the registration desk.
Alcohol Policy
SPE recognizes the legitimate serving of alcoholic beverages in the process of conducting business and social activities. We also
recognize that the use and consumption of alcohol carries with it the requirement for all attendees to consume those beverages
responsibly.
Commercialism
In remaining consistent with workshop objectives and SPE guidelines, commercialism in presentations will not be permitted.
Company logos should be used only to indicate the affiliation of the presenter(s).
Continuing Education Units
Attendees will receive 1.6 CEUs. One CEU equals 10 contact hours of participation. CEUs will be awarded through SPE
Professional Development for participation and completion of SPE workshop. A permanent record of a participant’s involvement
and awarding of CEUs will be maintained by SPE.
Documentation
Following the workshop, a url containing released copies of the workshop presentations will be available to attendees.
Electronic Devices
As a courtesy to the speakers and your fellow registrants, please turn off all electronic devices during presentations.
Name Badges
Please wear your badge at all times. It is a courtesy to your fellow registrants, speakers and sponsors.
Photography Policy
SPE reserves the exclusive rights to all recording or reproductions of the workshop. Unauthorized recording is expressly
prohibited, whether by video, still or digital camera, mobile phone, or any other means or form of reproduction. Any person
attending may be photographed or videotaped, and by your attendance, you give permission to use your image in possible future
marketing publications including print, online, and video.
Workshop Format
Workshops maximize the exchange of ideas among attendees and presenters through brief technical presentations followed by
extended Q&A periods. Focused topics attract an informed audience eager to discuss issues critical to advancing both technology
and best practices.
Many of the presentations are in the form of case studies, highlighting engineering achievements and lessons learned. In order
to stimulate frank discussion, no proceedings are published and members of the press are not invited to attend.
17-18 February 2015 | AT&T Executive Education and Conference Center | Austin, TX, USA
Schedule at a Glance:
All technical sessions are located in Classroom 105.
Monday, 16 February
1730-1900 Welcome Reception
Carillon Patio
Tuesday, 17 February
0700-0800
Registration and Breakfast
0800-0815
Chairpersons’ Welcome
0815-9000
Keynote: Looking Beyond Corrosion
0900-1030
Session I: Materials Challenges – Past, Present and Future:
What Have We Learned?
1030-1100
Coffee Break 1100-1230
Session II: Erosion and Erosion-Corrosion – Flow and Material Approaches
1230-1330
Lunch
1330-1500
Session III: Impact of Microbes in High Pressure High Temperature Environments
1500-1530
Coffee Break 1530-1700
Session IV: Monitoring Challenges and Best Practices
1700-1830 Reception
Conference Break Area
Conference Break Area
Tejas Dining Room
Courtyard
Wednesday, 18 February
0700-0800Breakfast
0800-0845
Keynote: Engineering Practice and the Law
0845-1015
Session V: The Role of Corrosion Testing in the Design of Deepwater Facilities
1015-1030
Coffee Break 1030-1200
Session VI: Corrosion/Scale Prevention in High and Low Velocity Systems
1200-1300 Lunch
1300-1430 Session VII: Cathodic Protection and High-Performance Coating
in Deep/Ultra-Deep Applications
1430-1500 Coffee Break 1500-1630 Session VIII: Integrity Management and Life Cycle Design
1630-1700
Wrap-Up
Conference Break Area
Tejas Dining Room
Conference Break Area
Deepwater Field Life Corrosion Prevention, Detection, Control, and Remediation
Monday, 16 February
1730–1900 Welcome Reception
Tuesday, 17 February
0700–0800 Registration and Continental Breakfast
0800-0815 Chairpersons’ Welcome
0815-9000 Keynote: Looking Beyond Corrosion
Mike Joosten, ConocoPhillips
0900-1030 Session I: Materials Challenges – Past, Present and Future: What Have We Learned?
Chairs: K
hlefa Esaklul, Occidental
Rich Thompson, Chevron
Presentation 1: Metallic Material Selection – Challenges and Evolution for Subsea Well Completions
Over the Past Decade
Elliott Turbeville, FMC Technologies
Presentation 2: Design and Material Considerations For Deep Water
Rick Hill, Microalloying International, Inc.
Ricky Thethi, 2H Offshore
Presentation 3: Use of Life Cycle Cost Analysis (LCCA) for Topside Corrosion Resistant Alloy (CRA)
Justification in Hostile Marine Environments
Santosh Iyer, Worley Parsons
1030-1100 Coffee Break 1100-1230 Session II: Erosion and Erosion-Corrosion – Flow and Material Approaches
Chairs: C
ristina Grigorescu, Genesis Oil & Gas
Ashutosh Kak, Genesis Oil & Gas
Presentation 1: Challenges and Success Stories in Measurements and Predictions of Erosion
in Multi-Phase Flow
Siamack Shirazi, University of Tulsa
Presentation 2: Uncertainties in Erosion Modeling
Sandra Hernandez, Chevron
Presentation 3: Establishing a Recommended Practice for Erosion Testing of Choke Valves
Anwar Sleiman, Master Flo Valve Inc.
1230-1330 Lunch 17-18 February 2015 | AT&T Executive Education and Conference Center | Austin, TX, USA
1330-1500 Session III: Impact of Microbes in High Pressure High Temperature Environments
Chairs: Nicolas Tsesmetzis, Shell
Victor Keasler, Nalco Champion
Presentation 1: Microbial Community Compositions in Seawater Obtained by Sequencing 16S rRNA
Genes as Proxies for Microbiologically-Influenced Corrosion
Gerrit Voordouw, University of Calgary
Presentation 2: Metagenomic Analysis from Onshore and Offshore High Temperature Formations Around
the Globe
Renato De Paula, Nalco Champion
Presentation 3: Understanding the Potential Sources for Microbial Contamination that May Lead to High
Pressure High Temperature Associated Biological Reservoir Souring and Microbiologically-Influenced
Corrosion
Cameron Campbell, Kemira
1500-1530 Coffee Break 1530-1700 Session IV: Monitoring Challenges and Best Practices
Chairs: Victor Keasler, Nalco Champion
Sai Venkateswaran, BP
Presentation 1: Getting Value from Subsea Monitoring – Installation and Performance Requirements
for Subsea Corrosion Monitoring
George Zener, BP
Presentation 2: Internal Microbiologically-Influenced Corrosion (MIC) Monitoring Strategies and Methods
for Oil and Gas Assets
Rick Eckert, DNV GL
Presentation 3: Inspection and Monitoring Challenges in Deepwater Production
Chris Dash, ConocoPhillips
1700-1830 Reception
Deepwater Field Life Corrosion Prevention, Detection, Control, and Remediation
Wednesday, 18 February
0700-0800Breakfast
0800-0845 Keynote: Engineering Practice and the Law
Benjamin Escobar, Beirne Maynard & Parsons, L.L.P
0845-1015 Session V: The Role of Corrosion Testing in the Design of Deepwater Facilities
Chairs: Saadedine Tebbal, SET Laboratories, Inc.
Ting Chen, SET Laboratories, Inc.
Presentation 1: The Science and Engineering in Chemicals Qualification and Testing for Deepwater
Application
Mohsen Achour and Probjot Singh, ConocoPhillips
Presentation 2: Selecting Laboratory Test Conditions for Fit-for-Service Oil Country Tubular Goods
Material Evaluations
Amit Kumar, ExxonMobil
Presentation 3: Coarse Grain Polycrystalline to Nano – Addressing Hydrogen Damage, Corrosion
and Environmental Cracking in Extreme Environments
Indranil Roy, Schlumberger
1015-1030 Coffee Break 1030-1200 Session VI: Corrosion/Scale Prevention in High and Low Velocity Systems
Chairs: Sunder Ramachandran, Aramco Services Company
Myles Jordan, Nalco Champion
Presentation 1: Options for Long-Term Inorganic Scale Control During Deepwater Subsea Well
Completions
Myles Jordan, Nalco Champion
Presentation 2: Design and Application of Corrosion Inhibitors for a High Temperature CO2 Containing
High Shear Deepwater System
Sunder Ramachandran, Aramco Services Company
Presentation 3: High Shear Corrosion Assessment and Mitigation – Available Tools and Critical
Considerations
Conchita Mendez, ExxonMobil
1200-1300 Lunch
17-18 February 2015 | AT&T Executive Education and Conference Center | Austin, TX, USA
1300-1430 Session VII: Cathodic Protection and High-Performance Coating in Deep/Ultra-Deep Applications
Chairs: R
odrigo Himiob, Wood Group Mustang
Clark Weldon, CP Weldon & Associates, Inc.
Presentation 1: Cathodic Protection Technology Modifications Being Made for Deepwater Systems
Presentation 2: Achieving Design Life Through an Understanding of the Causes of Failure
Brian Gibbs, ABS Group
Presentation 3: Coating Challenges and Needs in Deepwater Applications
Adriana Paiva, Shell
Jim Britton and Matthew Taylor, Deepwater Corrosion Services, Inc.
1430-1500 Coffee Break
1500-1630 Session VIII: Integrity Management and Life Cycle Design
Chairs: M
ark McQueen, INTECSEA Engineering
Jason Hults, Genesis Oil & Gas
Presentation 1: Controlling Top of Line Corrosion
Debbie Buswell, INTECSEA Engineering
Presentation 2: Risk-Based Asset Integrity Management in Harsh Environment Operation
Faisal Khan, Memorial University
1630-1700 Wrap-Up
Deepwater Field Life Corrosion Prevention, Detection, Control, and Remediation
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