INNOMAG TB-MAG ® ™ Thrust-Balanced, Fluoropolymer-Lined, Magnetic Drive Pump ASME B73.3 • ISO 2858 Experience In Motion Pump Supplier to the World Flowserve is the driving force in the global industrial pump marketplace. No other pump company in the world has the depth or breadth of expertise in the successful application of pre-engineered, engineered, and special purpose pumps and systems. Product Brands of Distinction Life Cycle Cost Solutions Calder™ Energy Recovery Devices Flowserve provides pumping solutions that permit customers to reduce total life cycle costs and improve productivity, profitability and pumping system reliability. Cameron™ Pumps Market-Focused Customer Support Flowserve ® Pumps Product and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the initial inquiry. IDP ® Pumps Broad Product Lines Flowserve offers a wide range of complementary pump types, from pre-engineered process pumps to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications. Pump designs include: • Single-stage process • Between bearings single-stage • Between bearings multistage • Vertical • Submersible motor • Positive displacement • Nuclear • Specialty 2 ACEC™ Centrifugal Pumps Aldrich™ Pumps Byron Jackson ® Pumps Durco ® Process Pumps INNOMAG ® Sealless Pumps Lawrence Pumps ® Niigata Worthington™ Pumps Pacific ® Pumps Pleuger ® Pumps Scienco™ Pumps Sier-Bath ® Rotary Pumps TKL™ Pumps United Centrifugal ® Pumps Western Land Roller™ Irrigation Pumps Wilson-Snyder ® Pumps Worthington ® Pumps Worthington Simpson™ Pumps flowserve.com INNOMAG TB-MAG Thrust-Balanced, Fluoropolymer-Lined, Magnetic Drive Pump Advanced Sealless Pump Technology The INNOMAG TB-MAG sets a new benchmark for magnetic drive pump value and performance. This versatile pump is engineered to provide low total cost of ownership and exceptional leakage protection in extremely corrosive and environmentally critical applications. While the TB-MAG boasts many innovative design elements, the key to its proven performance is its revolutionary dynamic thrust balancing system. This cleverly engineered system eliminates the need for thrust bearings and results in highly efficient operation with outstanding reliability, even in applications containing solids. Engineered for Better Performance • Efficient performance over the entire flow range is achieved by means of a dynamic thrust balancing system. • Back wear rings offer superior solids handling capability by restricting solids larger than 0.127 mm (0.005 in) from entering the containment shell. Effectively, only clean process fluid reaches the shaft and bearings for proper cooling and lubrication. • Double-sealed inner magnet assembly uses a hermetically sealed stainless steel sheath to protect the magnets from corrosive permeation. • Rotomolded ETFE liner provides a mechanical bond with the casing and is rated for full vacuum. The rotomolding process enables the use of advanced volute geometries for higher efficiencies. Typical Applications • Chemical processing • Reactor feed • Chlor-alkali • Chemical waste treatment • Scrubber systems • Tank car loading/unloading • Metal finishing (pickling) • Etching and plating Complementary Pump Designs • INNOMAG U-MAG™ fluoropolymer-lined, magnetic drive pump • Durco® Guardian ASME (ANSI) metallic, magnetic drive pump • CPXS ISO metallic, magnetic drive pump • PolyChem™ S-Series ASME (ANSI) or ISO fluoropolymer-lined, mechanically sealed pump 3 INNOMAG TB-MAG Thrust-Balanced, Fluoropolymer-Lined, Magnetic Drive Pump Compliant with ASME B73.3 or ISO 2858 dimensional standards, the TB-MAG incorporates many advanced features to enhance performance, safety and reliability. This versatile pump offers outstanding leakage protection for compliance with environmental regulations or “clean floor” initiatives. It has been engineered to provide low total cost of ownership in applications throughout the chemical processing, metals and other industries. Operating Parameters • Flows to 340 m3/h (1500 gpm) • Heads to 153 m (500 ft) • Pressures to 21 bar (300 psi) • Temperatures from -29°C to 120°C (-20°F to 250°F) • Solids to 30% by volume; spherical size to 6.35 mm (0.25 in) Features and Benefits Pure ETFE Casing Liner is rotationally molded and vacuum rated. Liner has a minimum thickness of 3 mm (0.125 in). ASME B16.5 Class 150 flanges standard; Class 300, ISO PN 16 and JIS 10K flanges are optional. 4 One-piece ETFE Impeller and Inner Magnet Assembly ensures maximum torque transmission, simplifies maintenance and eliminates balancing. Enclosed impeller with unobstructed eye delivers high efficiency and low NPSHR. Powerful Neodymium Iron Boron (NdFeB) Magnets maximize torque transmission. Double-sealed Inner Magnets offer unmatched resistance to corrosive permeation by sheathing the magnets in 316L stainless steel before they are injection molded into the impeller assembly. One-piece Composite Containment Shell consists of aramid and carbon fiber reinforced ETFE for optimal leakage protection and corrosion resistance. A burst pressure exceeding 205 bar (3000 psi) resists water hammer damage. Composite construction means zero eddy current losses for maximum efficiency. Sintered Alpha Silicon Carbide Pump Shaft is oversized to handle all radial loads. Stationary cantilevered design eliminates suction-blocking shaft supports to maximize flow and minimize NPSHR. Tandem Sintered Silicon Carbide Radial Bearings are process lubricated and separately mounted for optimal alignment with the shaft. Individually replaceable, they utilize a PTFE center spacer to maintain proper bearing position. IEC D-flange or NEMA C-face Motor Adapter with integral foot mates to existing ISO or ASME (ANSI) baseplates. Parts Interchangeability among the available sizes reduces inventory costs and eases maintenance. flowserve.com Back Wear Rings Front Wear Rings Clean, Filtered Liquid Revolutionary Thrust-Balanced Design Superior Solids-Handling Capability The INNOMAG TB-MAG employs a dynamic thrust balancing system that eliminates the need for thrust bearings. Pump reliability and longevity are increased over conventional net thrust forward designs. Pump efficiency is also improved, and operating costs reduced correspondingly. For magnetic drive pumps, solids can cause significant damage when in contact with the radial bearings, inner magnets and containment shell. The TB-MAG prevents this by using silicon carbide back wear rings to restrict solids larger than 0.127 mm (0.005 in) from entering the containment shell. Effectively, only clean liquid can reach the bearings and pump shaft. Dynamic Control Effective over the entire pump operating range, the TB-MAG automatically responds to changes in flow, pressure or viscosity to balance axial thrust. Balance is achieved through the combined action of the back wear rings and a variable orifice created by the impeller assembly and the front of the shaft. The fixed clearance between the wear rings regulates the flow of fluid behind the impeller and into the balance chamber. The variable orifice governs the pressure in the balance chamber. As operating conditions (and the associated axial thrust loads) change, the impeller assembly responds by moving axially. This movement increases or decreases the size of the variable orifice, causing pressure in the balance chamber to decrease or increase, in turn. The resulting change in balance chamber pressure automatically compensates for the change in operating conditions and maintains thrust balance. The variable orifice opens and closes to dynamically control the balance chamber pressure. Trouble-Free Maintenance The TB-MAG offers many features designed to expedite maintenance and keep associated costs low: • Standard back pullout eases general maintenance and inspection. The casing stays in-line and the piping connections remain intact. • Contained back pullout simplifies drive end maintenance. The process fluid remains fully confined, thereby eliminating the need to drain or purge the pump. Plus, maintenance personnel are kept safe from exposure to potentially harmful process fluids. • Fully assembled replacement kits are available for all major components, including: impeller assemblies, containment shells and casings. • All silicon carbide components, including rotating and stationary wear rings, are 100% replaceable. • All mating and exposed metal surfaces are coated in a premium epoxy/epoxy polyamide primer and an aliphatic acrylic polyurethane top coat to resist atmospheric corrosion. 5 Options and Technical Data Dry-running mechanical seal Long-coupled bearing frame Optional Secondary Containment Additional Options and Accessories For the most demanding applications, such as TiCl4, the INNOMAG TB-MAG may be specified with an available long-coupled bearing frame fitted with an off-the-shelf, cartridge-style, dry-running mechanical seal. This design provides for a secondary containment chamber and does not require gas or liquid seal flush lines. • Low-flow models • Vertical in-line configurations for small floor space installations • Long-coupled bearing frame • Run-dry bearings • Flanged casing drain • Steam heat jackets • Power monitors and temperature probes • Priming tanks Available Baseplates A range of baseplates is available to meet application requirements with regards to rigidity, vibration dampening, corrosion resistance, etc. Standards Compliance The TB-MAG is CE marked and compliant with applicable directives such as ATEX. • Standard foundation mounted C-channel • Foundation or stilt mounted reinforced C-channel • Foundation or stilt mounted polymer concrete Materials of Construction 6 Component Material Casing (armor/liner) Ductile Iron/ETFE Thrust Collar Carbon Fiber Reinforced PTFE Front Wear Rings (stationary and rotating) Silicon Carbide Impeller Magnet Assembly Carbon Fiber Reinforced ETFE Back Wear Rings (stationary and rotating) Silicon Carbide Thrust Control Ring Silicon Carbide Shaft Silicon Carbide Radial Bearings Silicon Carbide Bearing Spacer PTFE Containment Shell (liner/housing) Carbon Fiber Reinforced ETFE/Aramid Vinyl Ester Outer Magnet Assembly (armor/magnets) Ductile Iron/NdFeB Casing O-ring FEP With FKM Core Containment Ring Ductile Iron Motor Adapter Ductile Iron TB-MAG Hydraulic Curves Flow Rate - 50 Hz Flow Rate - 50 Hz 600 100 C5 B3/B5 C4 A3/A4 400 C1 100 600 B3/B5 1000 800 50 100 0 m ft 600 1400 gpm 10 20 500 1200 1400 TDH - 60 Hz 120m 400 180 100 600 300 160 80 ft TDH - 60 Hz CL 500 BL m 0 120 40m 400 ft 100 0 600 180 100 20 300 160 800 0 5000 140 60 200 0 400 120 40 100 20 100 300 0 0 80 0 60 200 0 40 100 20 0 50 TDH - 60 Hz 89 10 AL CL 150 W1 20 200 30 BL 50 gpm 40 100 10 AL 50 250 ft 102 50 89 38 200 30 63 13 50 0 38 25 60 0 gpm 40 50 10 100 0 20 20 200 300 40 200 30 400 60 80 100 40 500 100 50 600 120 700 gpm 160 m 3 /h 140 0 20 200 350 300 40 F1 400 60 80 500 100 600 120 700 gpm 160 m 3 /h 140 TB-MAG ISO/JIS 150 300 Flow Rate - 50 Hz E1 100 200 300 E340 20 F1 60 80 G2 500 100 600 120 140 F4 100 E1 20 50 200 200 40 F1 300 60 400 80 20 E1 40 500 100 600 G2 120 140 700 160 Flow Rate - 60 Hz E3 F4 0 1500ASME 100 Sizes 200 300 1000 400 60 400 80 500 100 120 600 G2 140 A1-1.5x1x6, A3-3x1.5x6, A4-3x2x6 gpm 160 m 3 /h 800 200 0 30 10 160 180 200 5 0 0 ft 63 200 50 m 75 38 m 3 /h 38 0 m 25 22.5 ft 150 250 100 200 50ft 150 250 0 100 200 50 150 0 100 20 25 13 50 B1-1.5x1x8, B3/B5-3x2x6, B4-3x1.5x8, B6-4x3x6 0 0 0 C1-3x2x8, C2-4x3x8, C3-2x1x10, C4-3x1.5x10, C5-3x2x10, C6-4x3x10, 0 0 gpm 100 200 300 400 500 600 700 800 C7-4x3x10H, C8-6x4x10H, C9-6x4x8 0 20 80 100 120 Flow Rate - 60 Hz 140 160 180 200 25 1000 1200 200 100 200 800C7 600 150 C9 250 20 C8 1200 1000 200 m 3 /h 250 1400 gpm 300 350 15 0 040 10 m 3 /h Flow Rate - 60 Hz 0 50 400 600 100 0 20 0 5 800 1000 1200 Flow Hz 150 Rate - 50200 40 Flow Rate - 60 Hz 60 1400 250 300 350 80 10 gpm ft 140 80 20 15 0 40 20 5 60 15 20 ft 80 20 140 0 060 120 0 40 1000 AL CL 40 5 60 V1 10 20 40 0 CL 5 AL 20 80 W1 10 15 gpm 20 25 BL m 3 /h 20 20 60 5 Flow Rate - 60 Hz 20 40 5 60 10 80 W1 15 40 80 20 m 20 ft 5 60 30 100 15 0 040 25 80 10 m 3 /h 100 ft 60 100 25 10 gpm V1 40 0 100 15 0 0 40 gpm 20 25 10 m 3 /h Flow Rate - 60 Hz AL V1 20 0 80 15 60 80 15 4 pole BL 25 30 Flow Rate - 50 HzW1 20 100 20 m m 3 /h BL 40 100 0 ft 30 gpm 4 pole 120 60 0 20 0 5 40 5 60 10 0 m 3 /h m m 3 /h 80 10 0 gpm 4 pole CL 20 5 Flow Rate - 50 Hz 100 0 40 80 10 gpm TDH - 50 Hz 15 m 20ft 5 60 100 30 4 pole 15 0 040 C7 C8 gpm 25 80 600 800 1000 1200 1400 10 200 250 300 350 m3/h C9150 20 20 Flow Rate - 60 Hz 60 5 150 120 m 3 /h ft 80 100 15 0 gpm 20 25 0 50 10 100 150 20 30 200 40 250 50 300 60 20 0 m 3 /h gpm 70 m 3 /h m 17.5 ft 60 4 pole 80 15 70 17.5 60 50 60 ft 140 20 0 060 10 13 40 800 25 20 80 5 15 250 gpm Flow Rate - 60 Hz E3 300 100 75 50 13m 75 2 pole 38 0 gpm 63 800 25 180 200 m3/h 50 13 700 C9 100 B6 0 0 63 25 700 600 ft 60 100 Flow FlowRate Rate--60 50Hz Hz m 2 pole F4 400 C2 m 30 B3/5 A3/4 m 3 /h 2 pole 200 300 100 0 gpm Flow Rate - 50 Hz 0 25 40 20 35 15 30 10 m 25 5 40 20 0 35 15 20 150 Flow Rate - 50 Hz Flow Rate - 60 Hz m ft 400 200 100 V1 100 0 30 40 m 3 /h Flow Rate - 60 Hz 0 100 0 76 250 25 0 50ft 63m 200 13 350 50 102 0 150 0 0 300 38 89 100 0 76 250 25 100 40 m 3 /h 80 20 150 W1 20 0 35 80 ft 20m 400 120 200 60 0 0 Flow V1Rate - 60 Hz 300 63m 100 40 m 3 /h 350 76 120 60 gpm 40 TB-MAG ISO/JIS 102 TDH - 60 Hz 150 30 100 0 ft 80 m m 3 /h 2 pole 20V1 20 50 A1 20 C8 40 300 2 pole BL 0 TDH - 60 Hz 40 100 10 5 m ft 400 100 gpm 30 50 ALCL 50 0 ISO Sizes TB-MAG ISO/JIS m 120 Flow Rate - 50 W1 Hz 200 0 0 40 0 gpm m 3 /h 4 pole C4B3/5 C6 A3/4 060 120 B1 0 200 400 B4 C1 40100 C3 0 50 C5 C2 100 A1 B6 20 80 B3/5 C6 A3/4 060 B1 0 200 400 B4 C1 350 m /h m 3 /h 150 20 10 1200 250 Flow Rate - 50 Hz 200 C5 C2 50 B6 0A1 ft 80 20 140 1000 200 C7 B4 C1 100 0C3 40 800 150 C6 120 60 B1 gpm 40 100 10 15 C4 3 TB-MAG Special Pumps 140 60 TDH - 60 Hz 0 20 0 100 gpm 300 150 30 50 25 5 20 Flow Rate - 50 Hz 0 30 10 40 3 350 m /h C9 250 300 100 60 200 0 0 gpm TB-MAG Special Pumps 2 pole Specialty Sizes — Low Flow and Vertical 160 140 120 400 60 200 0 0 80 20 300 1000 ft 100 3 40 350 m /h 1400 250 150 Rate - 50200 Flow Hz Flow 100Rate - 60 Hz 50 0 1200 300 100 80 20m m 3 /h 300 C9 1000 0 TB-MAG Special 0 200 400 Pumps 600 800 180 1200 250 150 200 C2 Rate - 60 Hz Flow B6 A3/A4 0 250 2 pole 800 150 200 C2 Flow Rate - 60 Hz B6 100 40 gpm C6 B1 200 B4 50 A1 C9 200 C6 400 C1 50 C3 A1 150 1200 600 100 TDH - 50 Hz 200 B4 1000 140 80 400 TDH - 50 Hz B1 800 flowserve.com 25 80 TDH - 50 Hz 160 80 0 0500 0 140 60 200 0 400 120 40 100 100 20 300 080 0 0 60 200 0 40 100 20 600 C2 25 40 20 35 15 30 10 25m 5 40 20 0 35 15 ft 100 TDH - 50 Hz TDH - 60 Hz TDH - 60 Hz m 180 100 20 0 400 C5 100 B6 C3 400 B3/B5 ft C4 0 A1 50 100 600 A3/A4 300 120 40 120 60 Flow Rate - 50 Hz B4 C1 200 0 ft 400 200 200 C5 50 0 m 30 4 pole Flow Rate - 50 Hz ft gpm m 3 /h C4 100 0 C3 30 m m 2 pole 300 200 80 1200 250 TDH - 50 Hz TB-MAG Hydraulic CurvesC6 160 ASME Sizes 80 500 B1 140 60 300 gpm m 3 /h 1000 200 50 Flow Rate - 50 Hz 0 50 100 150 200 250 300 12.5 gpm m 0 30 40 50 60 70 m3/h 10 F1 20 ft 15m 50 17.5 10 25 F4 4 pole 12.5 80 22.5 40 15 7.5 10 G2 70 Flow Rate - 50 Hz 20 30 7.5 12.5 5 E150 100 150 200 250 300 gpm 17.5 60 0 20 5 m E320 3 F1 0 30 40 50 60 70 m / h 10 15 m 50 10 ft 2.5 17.5 2.5 25 10 F4 4 pole 12.5 7.5 080 0 40 22.5 0 15 10 G2 50 100 150 200 250 300 350 400 gpm 700 30 20 7.5 5 30 40 50 60 70 80 90 m3/h 12.5 10E1 20 17.5 20 600 5 E3 Flow Rate - 60 Hz F1 2.5 15 10 50 2.5 10 F4 12.5 40 0 0 0 7.5 10 0 Sizes 50 100 150 200 250 300 350 400 gpm Specialty ISO Sizes G2 30 7.5 0 20 30 40 50 E1-50x32x160, 60 70 80 90 m3/h 5 10 E1 V1-2x1.5x6 AL-1.5x1x6x6LF, E3-65x50x160 20 5 Flow Rate - 60 Hz E3 BL-1.5x1x8LF, W1-2x1.5x8 F1-50x32x200, F4-65x40x200 2.5 2.5 10 0 0 CL-2x1x10LF 0 50 0 10 G2-100x65x200 100 20 150 30 200 40 250 50 Flow Rate - 60 Hz 60 300 70 0 350 400 gpm 80 90 m 3 /h 40 ft 60 30 50 20 40 ft 10 60 30 0 50 20 40 10 30 0 TDH - 50 Hz 1200 250 TDH - 60 Hz 1000 200 TDH - 60 Hz 800 150 TDH - 60 Hz 600 C5 100 TDH - 60 Hz 400 50 C4 TDH - 60 Hz TDH - 60 Hz 200 C3 0 TDH - 60 Hz 600 0 800 150 120 35 100 600 100 TDH - 60 Hz 180 100 ft 50 TDH - 60 Hz 400 m 0 400 TDH - 60 Hz 120 Flow Rate - 50 Hz 140 200 40 TDH - 50 Hz 500 400 120 2 pole ft ft m TDH - 50 Hz TB-MAG Hydraulic Curves 160 140 m m 3 /h 0 TDH - 50 Hz 250 TDH - 50 Hz 200 gpm TDH - 50 Hz 1200 TDH - 50 Hz 150 1000 TDH - 50 Hz 100 800 TDH - 50 Hz 50 600 TDH - 50 Hz 0 400 TDH - 50 Hz 600 180 200 TDH - 50 Hz ft m 0 20 10 0 7 USA and Canada Flowserve Corporation 5215 North O’Connor Blvd. Suite 2300 Irving, Texas 75039-5421 USA Telephone: +1 937 890 5839 Europe, Middle East, Africa Flowserve Corporation Parallelweg 13 4878 AH Etten-Leur The Netherlands Telephone: +31 76 502 8100 Latin America Flowserve Corporation Martín Rodriguez 4460 B1644CGN-Victoria-San Fernando Buenos Aires, Argentina Telephone: +54 11 4006 8700 Telefax: +54 11 4714 1610 Asia Pacific Flowserve Pte. Ltd. 10 Tuas Loop Singapore 637345 Telephone: +65 6771 0600 Telefax: +65 6862 2329 Bulletin PS-10-36 (E) October 2014. © 2014 Flowserve Corporation To find your local Flowserve representative: For more information about Flowserve Corporation, visit www.flowserve.com or call +1 937 890 5839. flowserve.com
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