1. No category

THE
NEW HORIZON IS RIGHT HERE
I N D E X
1
2
3
4
new
composites
m e ta l l i c
a s s e m b ly
fa c i l i t i e s
5
6
7
8
9
customers
s u p p ly
procurement
work-load
key
chain
suppliers
2014
figures
NEW FACILITIES 1
100.000
m 2
Airbus Defense & Space Facilities - 8 kms.
Seville - 15 kms.
composite
m e ta l l i c
PHASE 2
75.000
m2
a s s e m b ly
logistic
s u r fa c e
final
headquarters
center
t r e at m e n t s
processes
&
offices
PHASE 1
25.000
m2
NEW FACILITIES 1
phase
1
Sofitec Facilities
Aeropolis Tech. Park
operating
CERRAMIENTO VALLADO SIMPLE TORSION
ASEO 2
SUP=14,64m²
D1
SUP=29,28m²
D3
SUP=29,28m²
D2
SUP=29,28m²
ASEO 1
SUP=14,64m²
D4
SUP=29,28m²
COMEDOR
SUP=175,68m²
146,40 Pax
SR1
SUP=43,92m²
SURFACE
TREATMENTS
MACHINING
GARITA DE CONTROL
SUP=14,64m²
PLATAFORMA 1 ROOF-TOP
VESTIBULO
SUP=4,05m2
Descalcificador
Edge
Sealing
VERIFICACIÓN
Sup=104,48m²
21
1.07
lavaojos
PLATAFORMA 4 PLANTAS ENFRIADORAS
ZONA DESMOLDEO Y
LIMPIEZA DE UTILES
SUP=1.108,07m2
Demoulding
5.70
26
55
27
1.50
ESTANQUEIDAD
SUP=140,60m²
ZONA ENTRADA
A RECANTEADO
SUP=16,53m²
MEZCLAS
1300x700
6.00
ASEOS FEMENINOS 2
SUP=64,21m2
80 TAQUILLAS
Zona Cafe
ZONA DESCANSO 2
SUP=21,46m2
CUARTO
lavaojos
MEZCLAS
2400x2000
ASEO VESTUARIO 2
SUP=51,39m2
56 Taquillas
SALA INGENIERIA
SUP=331,06m2
57 PUESTOS
SR2
SUP=13,54m2
PUENTE GRUA 24,50m
CARGA MAXIMA 5Tn
ALTURA BAJO GANCHO Xm
ZONA DE ESPERA ESTUFA
DE CURADO
SUP=26,52m2
Milling
Area
ZONA RECANTEADO
SUP=685,93m2
BERMAQ 3e
5.40x2.88m
Peso:6.400Kg
SALA DE REPASO
DESPACHO METALICAS
Sup.:23,07m2
SR2
SUP=13,08m2
ASEOS
Sup=23,14m2
CABINA
CABLES
19,27m²
ZONA DE CARGA DE AUTOCLAVES
SUP=1.187,19m2
BERMAQ 12m
15,00x4,40m
Peso:31.400Kg
PUENTE GRUA 24,50m
CARGA MAXIMA 5Tn
ALTURA BAJO GANCHO Xm
ASEO VESTUARIO 1
SUP=41,65m2
32 Taquillas
ZONA DE LIMPIEZA Y
EMPAQUETADO DE NÚCLEOS
ZONA CABLEADO
Sup.:12,51m²
Metallic & Assembly
Management
Office
MEANSURES CORD TABLE
PASILLO
Sup=8,96m2
ROBOT CORE
HONEYCOMB AREA
Peso:15.000Kg
TRACTION CORD TABLE
1 by the middle of 2015
& phase 2 during 2016.
of the phase
UT. AUTOMÁTICO
Sup=392,76m²
54
Zona Cafe
sofitec anticipates the full operativeness
ASEOS MASCULINOS 2
SUP=85,27m2
108 TAQUILLAS
PUENTE GRUA 24,50m
CARGA MAXIMA 5Tn
ALTURA BAJO GANCHO Xm
POD
3200x1250
55
AMPLIACION ZONA
VERIFICACION
SUP=400,20m2
TAPAS LAP
2500x750
0.75
Quality
Inspection
MESA
900X1600
TAPAS LAP
2350x910
1.50
3.50
55
1.20
ZONA METAL-METAL
SUP=105,24 m2
COMPOSITE
Ultrasonic
Robot
28
ZONA CHAPISTERIA 2
SUP=486,32m2
Tooling
Store
ASRM
SUP=65,37m²
30
ZONA CHAPISTERIA 1
SUP=769,16m2
Cutting
Area
29
CONO COLA
2400x5000
1.00
03
VERIFICACIÓN
DIMENSIONAL
INTA
6200x1800
ASPIRACION
53
1.50
& Surface Treatments
capacities.
1.50
13
1.50
facilities, where we are keeping the
machining
1.80
10
16
PUENTE GRUA 24,50m
CARGA MAXIMA 5Tn
ALTURA BAJO GANCHO Xm
km. away from our aeropolis
15
MAQUINA DE REPASO
8
SALA DE CORTE
SUP=105,24 m2
FINAL
OPERATIONS
ASSEMBLY
CABINA REPASO
7.00x7.00m
1.00
mere
SHEET METAL
14
ALMACEN UTILES
SUP=737,11m2
07
51
Enfriadora
FOCS/CA/ 1502
NUCLEO LABORATORIO
SUP=162,28m2
Clean Room
UT. MANUAL
Sup=113,88m²
08
REVISE ZONE
sofitec’s new facilities is located just a
Repair
Area
05
22
09
Laboratory
ZONA DE KITS ATEMPERADO
SUP=59,09 m2
06
ZONA
TRABAJO CHAPA
CUARTO RACK
SUP=15,62m2
Kitting
Refrigetared
Store
SALA LIMPIA
SUP=1.467,51m2
REPARACIONES
Sup=157,55m²
ZONA AMPLIACION
MONTAJE
SUP=595,93m2
PUENTE GRUA 24,50m
CARGA MAXIMA 5Tn
ALTURA BAJO GANCHO Xm
17
PREV. ASEOS
SUP=27,87m2
PASILLO / ESCALERA
SUP=70,53m2
ZONA CABINAS
PINTURA
SUP=590,74m2
50
CARRO
CUARTO PCI
SUP=6,61m2
SALA REUNION
SUP=22,66m2
CAMARA KITS
SUP=110,77m2
Painting
CUBA
PCI
DESPACHO 2
SUP=22,24m2
SELLADO DE CANTOS
Sup=112,48m²
ZONA
ALMACENAMIENTO
PROVISIONAL DE
PRODUCTO TERMINADO
SUP=181,01m2
being close is a way of belonging
DESPACHO 1
SUP=22,93m2
Load /Unload Area
Autoclave
ZONA DE CARGA Y DESCARGA
ESTUFA DE CURADO
SUP=132,00m2
BERMAQ 5e
11.40x5.10m
Peso: 15.250Kg
CONTROL AUTOCLAVE
SUP=40,80m2
11
12
PLATAFORMA 2 ROOF-TOP
ESTUFA
8X4
1999,
GASF
GASF
GASF
GASF
Autoclaves
BALSA 63m³
dren.
PLANTA NITRÓGENO
Torre 1
LN2
PBC
the company has experienced an
uninterrupted growth with significant
tech. investments
&
high-qualified teams.
Descalcificador
from our establishment in
PLANTA GAS
NATURAL
SALA CALDERAS
56,70m²
RECINTO AUTOCLAVE 1
279,00m²
RACK TUBERIAS
Torre 2
AF Torre 3AC
PLATAFORMA 3 ROOF-TOP
Waiting Zone
INTA
4200x1500
GENERAL
VIEW
Logistic
Area
Composites
Management Office
OFICINA COMPOSITE P.B.
SUP=249,93m2
46 Puestos
Zona Cafe
PCI
ZONA ENTRADA / SALIDA
DE ALMACÉN
SUP=52,66m²
ZONA PROVISIONAL DE
EXPEDICIONES
SUP=172,19m2
Bomba de Calor
ERACS2-Q/CA 1362
lavaojos
NEW FACILITIES 1
148.04
2
75.000 m2
assembly area
29.600 m2
2.700 m2
3.500 m2
3.500 m2
tooling automatic store
surface treatments
machining
logistics centre
3.000 m2
laboratory. 90 m2
supply office. 125 m2
court of core. 80 m2
finished core store. 200 m2
kitting zone. 75 m2
ASSEMBLY AREA
299.54
total
458.24
p h a s e
cutting zone.
250 m2
maintenance system. 90 m2
maintenance workshop. 220 m2
finished parts store. 675 m2
raw material core store. 120 m2
raw material store. 180 m2
assistant warehouse material. 100 m2
refrigerated store. 300 m2
painting store. 65 m2
AUTOMATIC STORAGE TOOLS
10.75
10.00
PCI
SURFACE TREATMENTS
135.10
consumibles
consumibles
consumibles
airw
airw
material auxiliar
PCI
airw
LOGISTICS CENTRE
normales
mat. aux. cantilever
MACHINING
OVEN
25.00
15.00
COSTUMES
10.00
30.00
10.00
GENERAL
OFFICES
40.00
8.95
113.04
25.00
costumes
2.250 m
900 m2
20.00
general offices
2
KEY FIGURES 1
WE ARE A TEAM OF MORE THAN
300
PEOPLE
27M€
OF
TURNOVER
14.000m 3 OF CLEAN ROOM
380m 3 OF AUTOCLAVE DIVIDED IN 8x3 & 16x4 METER
COMPOSITE MACHINING,
3 CNC
UP TO
12m OF LENGTH
800m 2 OF ULTRASONIC INSPECTION AREA
3000m 2
PAINTING
FACILITIES OVER
600m 2
ASSEMBLY AREA
EXPANDABLE TO
29.000m 2
MORE THAN
MACHINING OF
METALLIC FACILITIES
SURFACE & HEAT TREATMENTS
600m 2
SHEET METAL
ZONE
4.000m 2 UP TO 4 METERS 3X & 5X.
1000m 2
COMPOSITES 2
c a pa b i l i t i e s
general
composites management office,
raw material
&
tooling store.
lay up
4000
90
1000
m3
600
16500
cutting area.
m2
kitting refrigerated store.
painting facilities.
clean room.
270
m2
m3
m2
lectra vector cutter machine
virtek laser projectors
demoulding.
autoclaves
1300
m2
autoclave inspection
&
loading area.
autoclave a.
4 x 16 m. / 12 x 48
autoclave b.
3 x 8 m. / 9 x 24
ft
ft
1500
m2
m3
COMPOSITES 2
c a pa b i l i t i e s
composites machining
ultrasonic inspection
700
m 2 milling area
5
x cnc machinig.12 x
5
x cnc machinig.
4 x 2 x 1,2
m
/ 12 x 6 x 3,6 ft.
3
x cnc machinig.
3 x 2 x 0,3
m
/ 9 x 6 x 0,9 ft.
800
m
/ 36 x 12 x 4,5 ft.
m 2 ultrasonic inspection area
inspectors level i, ii
robot
4 x 1,5
5
&
iii
x automatic transmision
machine up to
&
12 m/36 ft, a, b,
olympus manual equipments to
phased array a, b, c
-
scan
c
phase-array
-
scan
COMPOSITES 2
k e y
p r o d u c t s
A350
Orbital Strap
4843 x 233 x 6 mm.
C295 / CN235
C295 / CN235
Owl Fairing
1405 x 850 x 400 mm.
A330 MRTT
Deflector Assembly
Cabin Panel
1672 x 857 x 20 mm.
806 x 695 x 187 mm.
COMPOSITES 2
k e y
p r o d u c t s
C295
A350
C295
Maw Fairing
Keel Beam Intercostal
Metallic Fairing
221 x 204 x 254 mm.
1198 x 200 mm.
706 x 633 mm.
C295
C295
C295
Tail Cone Fairing
Compensator Trailing Edge
Fuselage Fairing
1100 x 348 x 408 mm.
2858 x 288 x 68 mm.
2498 x 1769 mm.
METALLIC 3
c a pa b i l i t i e s
general
metallic management office.
10
machining
350
m2
cnc programmers
3000
m2
3x & 5x
machining up to
4m/12ft.
aluminium
&
hard metals.
vertical turning+5x machining operations up to
2m/6ft
sheet metal
600
diameter
m2
cnc milling mechanical
bender
–
curver
–
&
shaper
waterjet
–cutter –
hydroforming press up to
200
driller
bar
heat treatment oven for aluminum alloys
METALLIC 3
c a pa b i l i t i e s
surface treatments
1000
m2
penetrant testing
chemical conversion coatings (alodine)
aluminum anodizing
tartaric
–
sulfuric (tsa)
cromic (caa)
available baths to implement new processes
stainless
-
steel passivation
painting facilities
metal parts
composites parts
two different
&
sub
&
-
&
assemblies
sub
-
assemblies
independent painting facilities
METALLIC 3
k e y
p r o d u c t s
DASH - 8
FWD Firefloor RH Lower Cowl Forward Nacelle
1150 x 510 mm.
LEGACY - 450/500
Rib 2 Main Box Wing
2000 x 620 mm.
PEACE SKY REC. POD
Frame PS 2190.0 Middle Section
1150 x 510 mm.
METALLIC 3
k e y
p r o d u c t s
A330
MF Forward Case
200 x 400 mm.
KC - 390
Fitting Actuator Inbd.-Stab.
340 x 420 mm.
LEGACY - 450/500
Fwd. Bellcrank Aft. Cargo Door
400 x 180 mm.
ASSEMBLY 4
c a pa b i l i t i e s
making mixed airframes composites and
3000 m2,
expandable up to
29000 m2
metal supporting on our know-how
and lexibility, including our own
engineering
&
tooling design.
Riveting
and
Metallic Bonding
Special Assembly Processes
Equipped Aerostructures
Final
processes and
installation
Painting
ASSEMBLY 4
k e y
p r o d u c t s
C295/CN235
A330 MRTT
Refuelling Rear Fairing
Cone Assy End
3000 x 1000 x 1000 mm.
2600 x 1750 x 500 mm.
C295 / CN235
C295/CN235
Dorsal Fin Fairing
Pannel - Latch Access
3173 x 1269 x 346 mm.
2180 x 200 x 100 mm.
PHASE 1
OPERATING BY THE MIDDLE OF 2015
This new space will accommodate new technological
equipment for the manufacturing of aerostructures
metallic and composites manufacturing.
PHASE 2
OPERATING DURING 2016
This expansion will add 75,000 m2.
These new facilities guarantees:
The completion of the contracts recently signed.
Our capacity to take on the expected workload in the
medium term.
CUSTOMERS 5
c u r r e n t
c u s t o m e r s
p o t e n c i a l
c u s t o m e r s
5%
2%
C-SERIES
5%
OTHER PROGRAMS
A380
26%
C295/CN235
7%
KC-390
P/N´s
sharing
by
program
11%
A320
12%
A330
6%
A400M
5%
21%
A350
A330-MRTT
PROCUREMENT. 7
SUPPLIERS
suppliers network
CANADA 5%
USA 17%
north america
&
europe
78%
SWITZERLAND 3%
HOLAND 3%
CANADA 5%
2%
1%
1%
1%
EUROPE
BELGIUM
ITALY
PORTUGAL
ROMANIA
GERMANY 8%
by countries
ENGLAND 8%
FRANCE 13%
38%
SPAIN
17%
USA
PROCUREMENT. 7
SUPPLIERS
sharing of most relevant suppliers
3%
3% 2%
4%
25%
5%
5%
6%
7%
16%
7%
8%
9%
WORK LOAD 8
2014
D ETA IL
PA RTS
PART
NUMB ERS
C -295
26085
1671
C N-235
39788
937
A350
29552
557
A330
9073
672
A320
10821
135
A380
4357
94
A400M
3958
209
KC -390
3307
490
B777
533
10
C -212
1625
94
total / different part - numbers
5.284
different part - numbers manufactured
132.218
total detail parts
PROGRAM
LEGAC Y
91
36
VARIOS
3028
379
SDT
552
37
DASSAULT SMS
282
33
EF-2000
731
54
F-18
214
3
MPA3
229
118
EUROC OPTER
16
11
138
15
MILANO
46
35
GLOBAL 7000/8000
82
8
DASH-8
128
4
PI R ACKS ROMEO
376
6
C SER IES
81
20
HAR RIER
31
9
NH-90
23
1
GULFSTREAM G650
50
6
P3 OR ION
26
8
CRJ-190
4
4
C-101
6
1
C919
2
2
F7X
2
2
A310
7
1
CRJ-170
2
1
132.218
5.284
CA
TOTAL
WORK LOAD 8
2014
detail parts manufactured
by program
2,99 %
A380 3,30 %
A330 6,86 %
A400M
A320
C-295
2,50
2,29
1,23
0,40
0,07
%
%
%
%
%
KC-390
VARIOS
C-212
B777
LEGACY
30,09 %
CN-235
22,35 %
A350
8,18 %
19,73 %
TURNOVER
evolution
&
forecast
(M€)
7,28
10
7,02
20
2010
2011
27,08
21,19
11,29
30
15,91
40
39,48
50
47,16
KEY 9
FIGURES
0
EMPLOYMENT
evolution ( people )
2012
2013
2014
2015
2016
2017
300
250
200
150
100
50
2010
2011
2012
2013
2014
2015
C O N TA C T U S I N
www.sofitec.es
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