Hardness N COPPER, BRASS, BRONZE 2 Machining type Material group p.III Group Index p.III 9a ap: 1.0xØ ae: 0.5xØ Finish milling / contour milling ap: 1.5xØ ae: 0.1xØ Centering Drilling Sawing Engraving 9a Rm > 850 [N/mm ] 9b 2 1 Rough milling / contour milling Group Rm < 850 [N/mm2] 9b N 3 4 Recommended tools Cutting Parameters Recommended Reference Recommended Coating Vc uncoated [m/min] Vc coated [m/min] Fz Ø 0.25 [mm] Fz Ø 0.5 [mm] Fz Ø 1 [mm] Fz Ø 2 [mm] Fz Ø 4 [mm] Fz Ø 6 [mm] Fz Ø 8 [mm] Fz Ø 10 [mm] Fz Ø 12 [mm] Fz Ø 16 [mm] Fz Ø 20 [mm] 1820 - 130 160 0.001 0.003 0.005 0.010 0.020 0.03 0.040 0.05 0.07 0.090 0.12 111-1 → 111-3 /PCD - 130 280 0.001 0.003 0.005 0.007 0.015 0.02 0.025 0.03 0.05 0.065 0.07 115-1 - 110 130 0.001 0.003 0.005 0.010 0.020 0.03 0.040 0.05 0.07 0.090 0.12 3210 /PCD - 110 240 0.001 0.003 0.005 0.007 0.015 0.02 0.025 0.03 0.05 0.065 0.07 Fz Ø 0.5 [mm] Fz Ø 1 [mm] Fz Ø 2 [mm] Fz Ø 4 [mm] Fz Ø 6 [mm] Fz Ø 8 [mm] Fz Ø 10 [mm] Fz Ø 12 [mm] Fz Ø 16 [mm] Fz Ø 20 [mm] Group Index p.III Recommended Reference Recommended Coating Vc uncoated [m/min] Vc coated [m/min] Fz Ø 0.25 [mm] 9a 1820 - 110 150 0.001 0.003 0.005 0.009 0.010 0.025 0.030 0.04 0.06 0.070 0.085 111-1 → 111-3/3200 - 190 300 0.001 0.003 0.005 0.007 0.015 0.020 0.025 0.03 0.05 0.065 0.070 104-0 - 100 120 0.001 0.003 0.005 0.009 0.010 0.025 0.030 0.04 0.06 0.070 0.085 0.003 0.005 0.007 0.015 0.020 0.025 0.03 0.05 0.065 0.070 9b 3200 - 140 280 0.001 Group Index p.III Recommended Reference Recommended Coating Vc uncoated [m/min] Vc coated [m/min] F [mm] Pecking 9a 331-90 - 115 130 Ø/40 - 9b 337 - 55 60 Ø/80 - Group Index p.III Recommended Reference Recommended Coating Vc uncoated [m/min] Vc coated [m/min] F [mm] Pecking 9a 364 - 115 130 Solo 1xd1 9b 339/340/348 - 55 60 Solo 1xd1 Group Index p.III Recommended Reference Recommended Coating Vc uncoated [m/min] Vc coated [m/min] Fz [mm] 9a 223 → 223-2 - 300 400 Ø1/10000 9b 223 → 223-2 - 160 250 Ø1/10000 Group Index p.III Recommended Reference Recommended Coating n [rpm] Fz↓ [mm] Fz→ [mm] 9a 119/119-2/119-3/119-5 - 30'000 0.004 0.008 9b 119/119-2/119-3 - 30'000 0.004 0.008 Formulas Vc = π ⋅ d1 ⋅ n 1000 F= Fz • Z VF = Fz• Z • n n = VC • 1000 π • d1 fz = Vf Z•n Caption F [mm]: Feed per rotation FZ [mm]: Feed per tooth Z : Number of teeth Vf [mm/min]: Feed speed n : Spindle speed Index - Copper, brass, bronze N° Wsn DIN 2.0025 2.0205 2.0220 2.0230 2.0240 2.0250 2.0261 2.0265 2.0280 2.0321 2.0330 2.0331 2.0332 2.0335 2.0360 2.0371 2.0372 2.0375 2.0380 2.0401 2.0402 2.0410 2.0460 2.0470 2.0490 2.0500 2.0510 2.0525 2.0530 2.0540 2.0550 2.0561 2.0572 2.0580 2.0730 2.0740 2.0742 2.0771 2.0780 2.0790 2.0830 2.0842 2.0850 2.0853 2.0855 2.0857 2.0872 2.0875 2.0882 2.0883 2.0918 2.0920 2.0932 2.0936 2.0960 2.0966 2.0971 2.0978 2.1016 2.1020 2.1030 CuZn20 CuZn0.5 CuZn5 CuZn10 CuZn15 CuZn20 CuZn28 CuZn30 CuZn33 CuZn37 CuZn36Pb1 CuZn36Pb0,5 CuZn37Pb0,5 CuZn36 CuZn40 CuZn38Pb1.5 CuZn39Pb0.5 CuZn36Pb3 CuZn39Pb2 CuZn39Pb3 CuZn40Pb2 CuZn44Pb2 CuZn20Al2 CuZn28Sn1 CuZn31Si1 CuZn23Al6Mn4Fe3 CuZn37Al1 CuZn38SnAl CuZn38Sn1 CuZn35Ni2 CuZn40Al2 CuZn40Al1 CuZn40Mn1 CuZn40Mn1Pb CuNi12Zn24 CuNi18Zn20 CuNi18Zn27 CuNi7Zn39Mn5Pb3 CuNi12Zn30Pb1 CuNi18Zn19Pb1 CuNi25 CuNi44Mn1 CuNi2Be CuNi1.5Si CuNi2Si CuNi3Si CuNi10Fe1Mn CuNi9Sn2 CuNi30Mn1Fe CuNi30Fe2Mn2 CuAl5As CuAl8 CuAl8Fe3 CuAl10Fe3Mn2 CuAl9Mn2 CuAl10Ni5Fe4 CuAl9Ni3Fe2 CuAl11Ni6Fe5 CuSn4 CuSn6 CuSn8 AFNOR CuZn30 (UZ30) Ms63 Ms60 CuZn36Pb3 CuZn40Pb3 Maillechort Maillechort Maillechort CuSn6P CuSn8P Gr. N° Wsn DIN AFNOR Gr. 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9b 9a 9a 9b 9b 9b 9b 9b 9b 9b 9b 9b 2.1080 CuSn6Zn6 9b 2.1160 2.1191 2.1203 2.1245 2.1247 2.1248 2.1265 2.1266 2.1285 2.1293 2.1310 2.1322 2.1323 2.1356 2.1363 2.1366 2.1491 2.1498 2.1522 2.1522 2.1525 2.1546 2.1580 CuPb1P CuAg0.1P CuAg0.1 CuBe1.7 CuBe2 CuBe2Pb CuCd0.5 CuCd1 CuCo2Be CuCrZr CuFe2P CuMg0.4 CuMg0.7 CuMn3 CuMn2 CuMn5 CuAsP CuSP CuSuMnF34 CuSi2Mn CuSi3Mn CuTeP CuZr 9a 9a 9a 9b 9b 9b 9a 9a 9b 9b 9b 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9a 9b
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