Diversity of applications Anwendungsvielfalt Ideas for the future. I. Meat, sausage and fish products 1. ConPro products (hanging, cutting, forming) Product Country international Product type dry sausage, fresh sausage, fish sausage Calibre range 8 mm – 32 mm Production process Machine setup The Handtmann ConPro-System, consisting of three modular ConPro-System: function units, produces endless sausage strings. The filling and the aginate casing are co-extruded continuously and with high accuracy to one product string by two vacuum fillers. The casing is based on alginate and encases the product like a casing and hardens in a fixation solution. By means of a separating and shaping unit, round shaped sausage ends can be produced. Hung onto a hanger or cutted into individual portions, the product can efficiently be transported to downstream processing systems. 2 ConPro 400: Handtmann vacuum fillers VF 608 plus and VF 628 ConPro 200: Handtmann vacuum fillers VF 608 plus and VF 616 Co-extrusion head, product slide and recycling unit Handtmann lengths and hanging unit Handtmann cutting unit or shape-cutting unit 2. ConPro products (collating and tray loading) Product Country international Product type fresh sausage Calibre range 8 mm – 32 mm Performance 400 Port./min. Production process Machine setup The collating unit is an optional extension of the ConPro-System: ConPro-System. The continuously produced fresh sausage portions can be deposited sorted in groups on the collating belt for further processing by the collating module. Additionally, the fresh sausage portions can be loaded into trays directly after the cutting process. In this case the collating belt will be replaced by a tray dispenser. ConPro 400: Handtmann vacuum fillers VF 608 plus and VF 628 ConPro 200: Handtmann vacuum fillers VF 608 plus and VF 616 Co-extrusion head, product slide and recycling unit Handtmann lengths and hanging unit Handtmann cutting unit or shape-cutting unit Collating system GM 310 and collating belt GB 322 Optional: loading robot ER 330 Optional: Optional: dispenser 3 I. Meat, sausage and fish products 3. ConProLink (linking with cutting or hanging) Product Product type Cooked sausage, emulsions, new product ideas Calibre range 13 mm – 28 mm Performance 300 Port./min Production process Machine setup The Handtmann ConPro system has been enhanced with ConPro-System: the “linking” function. With the co-extruder linking head, a casing is produced, the product is filled into the casing and it is then linked by means of a voider unit. The product is then divided into individual portions and the products are processed in horizontal position. As well, the ConPro system has been developed with the „linking-hanging“ function. ConProLink 400: Handtmann vacuum fillers VF 608 plus and VF 628 ConProLink 200: Handtmann vacuum fillers VF 608 plus and VF 616 Co-extrusion head, product slide and recycling unit Handtmann linking system KVLS 160 Handtmann linking- and hanging system KVLSH 162 Optional: collating system GM 310 Optional: collating belt GB 320 Optional: loading robot ER 330 Optional: feeding belt ZB 311 4 4. Fresh mince/ Minced-meat Product Country international Product type minced meat portions Portion weight variable Portion sizes 60 to 220 mm product width Capacity GMD 99-2 up to 75 mm product height 120 portions per minute by 500 g portions up to 50 portions per minute by 1000 g portions Production process Machine setup The hopper of the vacuum filler is fed by a coarse pre-ground Minced-meat portioning and packaging line raw material. The VF’s inline grinder does the grinding to final size with direct connection to the transport belt of the Handtmann vacuum filler VF 600 ground meat divider GMD 99-2. On portion signal of the VF Handtmann inline grinding system GD 93-3/6 the portioning unit separates the product flow with high Handtmann ground meat divider GMD 99-2 portioning accuracy. The vacuum filler VF 600, the inline grinder GD 93-3/6 and the ground meat divider GMD 99-2 Optional: minced meat depositor and tray dispenser can optionally be extended by a minced meat depositor and Optional: continuous check weigher tray dispenser. Additionally, weight regulation by means of a Optional: GEA FlexLoader (retratction belt) for depositing into downstream continuous check weigher with interface according to Handtmann specifications is possible. thermo-forming machine 5 I. Meat, sausage and fish products 5. Meat balls, Fish balls Product Country international Product type balls Product sizes product diameter 20 to 60 mm Portionier Performance up to 300 balls per minute possible Production process Machine setup The meat ball forming device is attached directly to the Meat ball production: outlet of the Handtmann vacuum filler as an auxiliary unit. The meat ball forming device requires a constant product flow. The product is being fed alternating into two diaphgram cells, then formed to meat balls and ejected. Handtmann vacuum filler VF 600 Handtmann meat ball forming device type 79-0 Alternative: Handtmann ball former RF 440 for diameter 10 – 94 mm Alternative: Verbufa Multivalve depositor with Multi Forming Device for industrial production 6 6. Meat balls, fish balls (industrial solution) Product Country world wide Product type Meat balls, Croquettes, round and rectangular shapes Product sizes Product diameter 12 to 56 mm Performance example 300 cycles/min 4-lane application up to 1.200 port./min Production process Machine setup The supplementary unit MFD (Multi Forming Device) is Meat ball production connected directly to the Handtmann vacuum filler. This forming unit is equipped with a flow divider and a separating unit and enables the simultaneous product ejection on 3 up to 5 lanes. The servo-controlled separating unit produces variable products like balls, sticks, round or rectangular shapes by an easy- interchangeable and patented forming set with high productivity. The formed products can be collected by a transport belt. Handtmann vacuum filler VF 600 Verbufa forming machine with multi-lane flow divider and transport belt Alternative: Handtmann meat ball forming device 79-0 for diameter 20 – 60 mm Alternative: Handtmann ball former RF 440 for diameter 10 – 94 mm 7 I. Meat, sausage and fish products 7. Cevapcici, Croquettes, Sticks Product Country world wide Product type Cevapcici, Ribburger Product sizes Product diameter 12 to 56 mm Production process Machine setup By using a vacuum filler with inline grinder GD 93-3/6 in Flow divider and forming device connection with GMD 99-2 and a forming nozzle, endless product strings (up to 20 mm diameter) can be filled. These strings then can be and separated into portions with high weight accuracy by the ground meat divider GMD 99-2. Alternative: The supplementary unit MFD (Multi Forming Device) is connected directly to the Handtmann vacuum filler. This forming machine is equipped with a flow divider and a separating unit. The servo-controlled separating unit produces variable products like balls, sticks, round or rectangular shapes by an easy-interchangeable and patented forming set in high cycles. 8 Handtmann vacuum filler VF 600 with inline grinder GD 93-3/6 and ground meat divider GMD 99-2 Alternative: Verbufa forming machine (MFD) 8. Burger Product Country Germany Product type Hamburger, fish burger Product sizes diameter: 10 – 94 mm Performance portion height: up to max. 100 mm 150 port./min. (dependent on VF and product) Production process Machine setup The ballformer produces formed products with an electric Burger production: driven diaphragma. The diaphragma is connected with a rod to the electric motor. At the control all parameters for the specific form can be set and stored. On top of the transport belt TB 446 a flattening belt attachement can be Handtmann vacuum filler VF 600 Handtmann ball former RF 440 with transport belt 446 and flattening belt 446-30 mounted. With that the ball produced with the diaphragma can be flattened to “hand made” burgers. Due to the infinitely variable height adjustement burgers can be produced according to individual customer´s requirements. 9 I. Meat, sausage and fish products 9. Burger (industrial solution) Product Country international Product type Hamburger, fish burger Product sizes diameter, portion height, and shape depending on machine parameters set-up Portioning capacity 170 Patties per minute and lane 2-4 lanes possible Production process Machine setup Alternatively, especially for large product volumes, the Burger production: supplementary unit MBF (Multi Burger Former) equipped with flattening belt can be used for the production of home-made burgers. The product flow coming from the vacuum filler is divided into two to four lanes. By means of servo-driven forming plates the products are formed directly after the flow divider. Afterwards the products become flattened to the desired thickness between the two transport belts. 10 Handtmann vacuum filler VF 600 Verbufa MBF flow divider and flattening belt for diameters up to 160 mm II. Convenience 1. Co-extruded formed products Product Country Switzerland, England, Netherlands Product type filled minced-meat loafs, balls, sticks Product sizes Outer product: 22 – 56 mm, 9 – 50 gr Inner product: 8 – 30 mm, 2 – 30 gr Portioning capacity max. 90 port./min. 4-lanes = 360 port./min. Production process The outer product as well as the inner product is fed into the Coex-MFD by two vacuum fillers and a flow divider each. Both vacuum fillers work in portioning-mode. The valves in the coextrusion-heads close so that the flow of the inner Machine setup 2 Handtmann vacuum filler VF 600 Verbufa Koex-MFD Alternative: Rheon forming- and filling machine model KN 550 product is stopped. In the feed pipe to the forming unit both products join. With the servo-driven forming tool the products are formed. 11 II. Convenience 2. Co-extruded sausages Product Country Germany Product type Currywurst, Weißwurst with mustard insert, Product sizes Hotdog with ketchup Calibre range 13-58 mm Capacity 150 port./ min. Performance example sausages with ketchup-, Total weight sweet mustard- or salsa-filling 78 g, thereof 8 g inner mass. Ends completely closed Production process Machine setup For the production of co-extruded sausages one vacuum Filled food: filler is required for both, the outer mass as well as the inner mass. The inner mass is portioned by means of a special nozzle into the product flow of the outer mass. The position Coextrusion system 87-22 / 87-30 of the inner product as well as the overall appearance of the Linking gearbox 410 co-extruded product can be optimised by corresponding Holding device 416 machine parameters upon visual cutting test. The co-extruded product is portioned and linked into artificial casings. 12 Handtmann vacuum filler VF 600 Option: Coextrusion system 87-40 for clipped products 3. Caviar Product Country Latvia Product type caviar portioned in trays or cans Filling weight 50g / 100g Performance example 25 port. /min. Production process Machine setup The product adapted filling of caviar requires a special Caviar production: execution of the vacuum filler. That is a meat pump version with no compression, a modified auger as well as a modified Handtmann vacuum filler VF 600 (modified execution vacuum system. The portions are filled into the required cans, - 1% compression, max. 15 % vacuum trays or bins by a straight filling tube and are manually - 6-vane rotor (on VF 608 plus, VF 610, VF 612, VF 616) handled. or use of blind vanes - Straight filling tube - Loose filling and gentle separating 13 II. Convenience 4. Herb butter Product Country Germany Product type herb butter as clipped product Product sizes depending on choice of casin Product example 125 g (ø 40) Product example depending on type of vacuum filler Production process Machine setup By means of a vacuum filler the herb butter is portioned in Production of butter roles corresponding casings and closed by a clipper (supplementary unit). 14 Handtmann vacuum filler VF 600 Clipping unit 5. Soft cheese Product Country Germany Product type Soft cheese product Product sizes Depending on choice of casing Portioning performance Depending on type of vacuum filler Production process Machine setup By means of a vacuum filler the soft cheese product is Cheese production portioned in corresponding casings and closed by a clipping machine. Handtmann vacuum filler VF 600 Clipping unit 15 II. Convenience 6. Delicatessen Product Product type Liver sausage, sauces, crèmes, pudding Product sizes various tray- and can sizes possible Portioning performance up to 40 cycles/min. 2 – 5 lanes; more upon request Production process The depositing system comes with a flexible frame design Handtmann vacuum filler VF 600 which can be easily adjusted to different packaging Handtmann depositing system 445 machines. The dosing valves are stepless adjustable to various diesets. The frame mounted control opens the valves and starts the filler as soon as the draw of the packaging machine is finished. After end of the filling cycle of the vacuum filler the packaging machines receives signal for starting the next draw. As an option it is possible to mount a work plate for manual positioning of f.e. baking pans. 16 Machine setup 7. Delicatessen Product Country Germany Product type meat salad, „Kosaken“ salad Product sizes various tray- and can sizes possible Portioning performance depending on type of vacuum filler as well as on automatic handling system Production process With the vacuum filler the delicatessen salad is portioned and deposited by the filling head 85-2 into corresponding bins, cups or trays Machine setup Handtmann vacuum filler VF 600 Handtmann dosing head type 85-2 17 II. Convenience 8. Delicatessen Product Country Germany, New Zealand Product type fluid or paste-like products like liver sausage, fresh cheese, etc. Product sizes various tray- and can sizes possible Portioning performance 30 – 40 port./min. Production process Dosing valve and filler are connected with a flexible hose. Handtmann vacuum filler VF 600 A safety valve mounted at the filler outlet secures this flexible Dosing valve with manual operation directly at valve body hose. Signal exchange between filler and manual dosing valve is executed by a pneumatic control mounted at the filler. As soon as the button at the dosing valve is pushed the filler starts its portioning mode. At the end of portioning the dosing valve is closed. 18 Machine setup III. Teigwaren 1. Bread Product Country Product type Germany Pumpernickel Product dimensions different baking pans possible Production process A hose (dia. 100 mm) is connected to the vacuum filler. An adapter the size of the respective baking pan (square) is attached to it. Machine setup Handtmann VF 620K vacuum filler with reduced weight compensation Depositing into baking battery or baking pans The vacuum filler portions into the baking pan. The baking pan is then closed and transferred to the baking process. 19 We reserve the right of technical alterations - issue 4-2013 700698 Albert Handtmann Maschinenfabrik GmbH & Co. KG Hubertus-Liebrecht-Str. 10-12 D-88400 Biberach/Riss Germany Tel.: + 49 (0) 73 51 / 45 - 0 Fax: + 49 (0) 73 51 / 45 - 15 01 email@example.com www.handtmann.de Ideas for the future.
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