P99C13 - Northern Lights

P99C13
For Model: M99C13
PARTS CATALOG
Marine Generators | Marine Diesel Engines | Land-Based Generators
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Northern Lights
4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright ©2013 Northern Lights, Inc.
All rights reserved. Northern Lights™, and
the Northern Lights logo are trademarks of
Northern Lights, Inc.
Printed in U.S.A.
PART NO.: P99C13 12/13
PARTS CATALOG
for Model
M99C13
Please read thoroughly before attempting to use this manual:
Table of Content ...................................................................................................................................................I
Model Designation & Serial Numbers .................................................................................................... II
Table of Contents
Section
Pages
110 Rocker Arm Cover......................................... 1-10
120 Oil Filler ....................................................... 11-12
130 Crankshaft Pulley ......................................... 13-18
140 Flywheel Housing......................................... 19-28
150 Flywheel ....................................................... 29-32
160 Fuel Injection Pump ..................................... 33-36
170 Air Intake System ......................................... 37-40
180 Air Cleaner ................................................... 41-44
190 Oil Pan .......................................................... 45-46
200
210
220
240
270
280
290
Water Pump .................................................. 47-48
Thermostat Cover ......................................... 49-50
Thermostat .................................................... 51-52
Fan Belt ........................................................ 53-58
Heat Exchanger ............................................ 59-62
Exhaust Manifold ......................................... 63-66
Vent System .................................................. 67-72
300
310
360
370
Starter Motor ................................................ 73-78
Alternator...................................................... 79-88
Front Plate .................................................... 89-92
Fuel Transfer Pump ...................................... 93-94
400
430
440
450
460
470
480
Engine Oil Dipstick Tube ............................. 95-98
Starting Aid.................................................. 99-102
Timing Cover.............................................. 103-105
Balancer Shaft ............................................ 106-110
Cylinder Block ........................................... 111-114
Crankshaft .................................................. 115-116
Connecting Rod, Piston and Liner ............. 117-124
500
510
520
570
590
Oil Pump..................................................... 125-126
Cylinder Head with Valves ......................... 127-130
Auxiliary Drive........................................... 131-136
Water Pump Inlet ........................................ 137-140
Oil Cooler ................................................... 141-142
620
630
640
650
660
670
Alternator Mounting ................................... 143-145
Low Pressure Fuel Lines ............................ 146-148
Exhaust Elbow............................................ 149-152
Turbocharger .............................................. 153-158
Temperature Switch .................................... 159-160
Engine Sensors ........................................... 161-164
760
Oil Switch ................................................... 165-166
800
810
840
870
880
Sea Water Pump.......................................... 167-170
Water Separator .......................................... 171-176
Engine Wiring Harness ............................... 177-182
Belt Tensioner ............................................. 183-186
Engine Oil Filter ......................................... 187-190
910
980
990
Engine Installation Kit................................ 191-194
Lift Straps ................................................... 195-196
NL Installed Components ........................... 197-223
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P99C13 12/13
I
INTRODUCTION
MODEL DESIGNATION
M 99 C13
= Northern Lights Tier III turbocharged marine diesel generator set
with a John Deere 4045 engine, 99 kW.
All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial
numbers for proper identification will be noted as Northern Lights or John Deere.
SERIAL NUMBERS
NORTHERN LIGHTS
Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate,
and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or
in correspondence. The generator set plate is found on the service side of the generator and resembles
one of the drawings below.
Generator Set Serial Number
Lugger Serial Number
Generator Set Serial Number
II
110 Rocker Arm Cover 4045AFM85
1143114911541155-
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RGP17280 A.1
P99C13 | 12/18 | 1
16
18
20
22
110 Rocker Arm Cover 4045AFM85
1143
1143
1143
1143
1143
1143
Rocker Arm Cover
Cache-culbuteurs
Kipphebeldeckel
Coperchio bilancieri
Tapa de balancines
Vipparmslock
RE526685PCDC01 A.1
P99C13 | 12/18 | 2
110 Rocker Arm Cover 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
Part No.
R522165
R524499
R515555
19M7775
H23125
R521390
R123575
R521401
RE535560
R502902
Part Name
Valve Cover
Gasket
Deflector
Screw
Plug
Screw
O-Ring
Medallion
Filler Cap
Packing
Qty.
Engine
Serial No.
1
1
1
2
5
5
5
1
1
1
P99C13 | 12/18 | 3
Remarks
SUB FOR R505174
M6 X 16
M8 X 12
7.595 X 2.616 mm (0.299" X 0.103")
SUB FOR RE500005
ID= 44MM
110 Rocker Arm Cover 4045AFM85
1149
1149
1149
1149
1149
1149
Rocker Arm Cover
Cache-culbuteurs
Kipphebeldeckel
Coperchio bilancieri
Tapa de balancines
Vipparmslock
1149_RE527568_PCD A.2
P99C13 | 12/18 | 4
110 Rocker Arm Cover 4045AFM85
Key
1
2
3
4
5
6
7
8
Part No.
R521401
H23125
R521390
R123575
R522167
R524499
R515555
19M7775
Part Name
Medallion
Plug
Screw
O-Ring
Valve Cover
Gasket
Deflector
Screw
Qty.
Engine
Serial No.
1
5
5
5
1
1
1
2
P99C13 | 12/18 | 5
Remarks
SUB FOR R505174
M6 X 16
110 Rocker Arm Cover 4045AFM85
1154
1154
1154
1154
1154
1154
Rocker Arm Cover
Cache-culbuteurs
Kipphebeldeckel
Coperchio bilancieri
Tapa de balancines
Vipparmslock
RE528029PCDC01 A.1
P99C13 | 12/18 | 6
110 Rocker Arm Cover 4045AFM85
Key
1
2
3
4
5
6
7
8
9
Part No.
R522165
R524499
R515555
19M7775
H23125
R521390
R123575
RE535560
R502902
Part Name
Valve Cover
Gasket
Deflector
Screw
Plug
Screw
O-Ring
Filler Cap
Packing
Qty.
Engine
Serial No.
1
1
1
2
5
5
5
1
1
P99C13 | 12/18 | 7
Remarks
SUB FOR R505174
M6 X 16
M8 X 12
7.595 X 2.616 mm (0.299" X 0.103")
SUB FOR RE500005
ID= 44MM
110 Rocker Arm Cover 4045AFM85
1155
1155
1155
1155
1155
1155
Rocker Arm Cover
Cache-culbuteurs
Kipphebeldeckel
Coperchio bilancieri
Tapa de balancines
Vipparmslock
1155_RE528030_PCD A.3
P99C13 | 12/18 | 8
110 Rocker Arm Cover 4045AFM85
Key
1
2
3
4
5
6
7
Part No.
H23125
R521390
R123575
R522167
R524499
R515555
19M7775
Part Name
Plug
Screw
O-Ring
Valve Cover
Gasket
Deflector
Screw
Qty.
Engine
Serial No.
5
5
5
1
1
1
2
P99C13 | 12/18 | 9
Remarks
M8 X 12
SUB FOR R505174
M6 X 16
110 Rocker Arm Cover 4045AFM85
P99C13 | 12/18 | 10
120 Oil Filler 4045AFM85
1299-
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Index d'illustrations par sections.
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Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17281 A.1
P99C13 | 12/18 | 11
26
120 Oil Filler 4045AFM85
1299
1299
1299
1299
1299
1299
Oil Filler Neck Cover
Couvercle de goulotte de remplissage d'huile
Deckel für Öleinfüllstutzen
Coperchio bocchettone rifornimento olio
Cubierta de cuello de llenado de aceite
Lock för påfyllningshals
1299_RE57761_PCD A.2
Key
1
2
3
Part No.
R116296
RE67238
R136495
Part Name
Cover
Screw
Gasket
Qty.
Engine
Serial No.
2
4
2
(A) Threads With Pre-Applied Sealant
Filetages avec produit d'étanchéité préappliqué
Gewinde mit voraufgetragenem Dichtmittel
Filetti con sigillante preapplicato
Roscas con pasta selladora preaplicada
Gängor med redan applicerat tätningsmedel
P99C13 | 12/18 | 12
Remarks
(A)
130 Crankshaft Pulley 4045AFM85
1324132813301333-
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RGP17283 A.1
P99C13 | 12/18 | 13
28
29
30
31
130 Crankshaft Pulley 4045AFM85
1324
1324
1324
1324
1324
1324
Crankshaft Pulley
Poulie du vilebrequin
Kurbelwellen-Riemenscheibe
Puleggia albero a gomiti
Polea del cigüeñal
Vevaxelns remskiva
1324_RE508956_PCD A.1
Key
1
2
3
..
Part No.
RE505881
R517237
R516648
DT5188
Part Name
Pulley With Dampener
Bushing
Cap Screw
Adhesive
Qty.
Engine
Serial No.
1
1
1
1
P99C13 | 12/18 | 14
Remarks
130 Crankshaft Pulley 4045AFM85
1328
1328
1328
1328
1328
1328
Crankshaft Pulley
Poulie du vilebrequin
Kurbelwellen-Riemenscheibe
Puleggia albero a gomiti
Polea del cigüeñal
Vevaxelns remskiva
RE515238PCDD04 A.1
Key
1
2
3
Part No.
R516648
R515040
R505567
Part Name
Cap Screw
Bushing
Pulley
Qty.
Engine
Serial No.
1
1
1
(A) One Time Usage
Usage unique
Einmalige Verwendung
Monouso
Para usar una vez
Engångsanvändning
P99C13 | 12/18 | 15
Remarks
(A) M20 X 70
OD = 50 mm
OD = 173 mm
130 Crankshaft Pulley 4045AFM85
1330
1330
1330
1330
1330
1330
Crankshaft Pulley
Poulie de vilebrequin
Kurbelwellen-Riemenscheibe
Puleggia albero a gomiti
Polea de cigüeñal
Vevaxelns remskiva
RGP9824 A.1
Key
1
2
3
Part No.
RE505940
R516648
R517237
Part Name
Pulley With Dampener
Cap Screw
Washer
Qty.
Engine
Serial No.
1
1
1
P99C13 | 12/18 | 16
Remarks
130 Crankshaft Pulley 4045AFM85
1333
1333
1333
1333
1333
1333
Crankshaft Pulley
Poulie du vilebrequin
Kurbelwellen-Riemenscheibe
Puleggia albero a gomiti
Polea del cigüeñal
Vevaxelns remskiva
1333_RE516806_PCD A.1
Key
1
2
3
Part No.
R517208
R517237
R516648
Part Name
Pulley
Bushing
Cap Screw
Qty.
Engine
Serial No.
1
1
1
P99C13 | 12/18 | 17
Remarks
130 Crankshaft Pulley 4045AFM85
P99C13 | 12/18 | 18
140 Flywheel Housing 4045AFM85
140514061407142014591460-
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Avsnittsbildregister
RGP17284 A.1
P99C13 | 12/18 | 19
34
36
38
40
41
42
140 Flywheel Housing 4045AFM85
1405
1405
1405
1405
1405
1405
Flywheel Housing
Carter de volant-moteur
Schwungradgehäuse
Campana volano
Caja de volante
Svänghjulskåpa
1405_RE59303_PCD A.1
P99C13 | 12/18 | 20
140 Flywheel Housing 4045AFM85
Key
1
2
3
4
5
6
7
8
Part No.
19M8306
R135918
R503450
R61467
RE44574
15H584
R131769
15H562
Part Name
Qty.
Screw
Bolt
Housing
O-Ring
Seal
Pipe Plug
Plug
Pipe Plug
4
8
1
1
1
1
1
1
Engine
Serial No.
P99C13 | 12/18 | 21
Remarks
M12 X 50
1/2"
1"
140 Flywheel Housing 4045AFM85
1406
1406
1406
1406
1406
1406
Flywheel Housing
Carter du volant-moteur
Schwungradgehäuse
Campana volano
Caja del volante del motor
Svänghjulskåpa
1406_RE59299_PCD A.1
P99C13 | 12/18 | 22
140 Flywheel Housing 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
R135918
19M8306
AR106083
R503451
R61467
RE44574
R131769
T13518
15H584
19M7774
R121039
Part Name
Qty.
Bolt
Screw
Plug
Housing
O-Ring
Seal
Plug
Plug
Pipe Plug
Screw
Plate
8
4
1
1
1
1
1
1
1
2
1
Engine
Serial No.
P99C13 | 12/18 | 23
Remarks
M12 X 50
1/2"
M6 X 12
140 Flywheel Housing 4045AFM85
1407
1407
1407
1407
1407
1407
Flywheel Housing
Carter de volant-moteur
Schwungradgehäuse
Campana volano
Caja de volante
Svänghjulskåpa
1407_RE59441_PCD A.1
P99C13 | 12/18 | 24
140 Flywheel Housing 4045AFM85
Key
1
2
3
4
5
6
Part No.
R135918
19M8306
R503452
R61467
R131769
RE44574
Part Name
Bolt
Screw
Housing
O-Ring
Plug
Seal
Qty.
Engine
Serial No.
8
4
1
1
1
1
P99C13 | 12/18 | 25
Remarks
M12 X 50
ALSO ORDER R61467
140 Flywheel Housing 4045AFM85
1420
1420
1420
1420
1420
1420
Flywheel Housing
Carter du volant-moteur
Schwungradgehäuse
Campana volano
Caja del volante del motor
Svänghjulskåpa
1420_RE500194_PCD A.1
Key
1
2
3
4
5
6
7
Part No.
R503453
R61467
RE44574
R131769
19M8306
R135918
R39112
Part Name
Housing
O-Ring
Seal
Plug
Screw
Bolt
Fitting
Qty.
Engine
Serial No.
1
1
1
1
4
8
1
P99C13 | 12/18 | 26
Remarks
M12 X 50
140 Flywheel Housing 4045AFM85
1459
1459
1459
1459
1459
1459
Flywheel Housing
Carter du volant-moteur
Schwungradgehäuse
Campana volano
Caja del volante del motor
Svänghjulskåpa
1459_RE518278_PCD A.1
Key
1
2
3
4
5
6
7
8
Part No.
19M8306
R135918
R516531
R61467
RE44574
R131769
15H584
15H562
Part Name
Qty.
Screw
Bolt
Housing
O-Ring
Seal
Plug
Pipe Plug
Pipe Plug
4
8
1
1
1
1
1
1
Engine
Serial No.
P99C13 | 12/18 | 27
Remarks
M12 X 50
1/2"
1"
140 Flywheel Housing 4045AFM85
1460
1460
1460
1460
1460
1460
Flywheel Housing
Carter du volant-moteur
Schwungradgehäuse
Campana volano
Caja del volante del motor
Svänghjulskåpa
1460_RE518405_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
19M8306
R135918
AR106083
R516889
R61467
RE44574
T13518
R131769
15H584
19M7774
R121039
Part Name
Qty.
Screw
Bolt
Plug
Housing
O-Ring
Seal
Plug
Plug
Pipe Plug
Screw
Plate
4
8
1
1
1
1
1
1
1
2
1
Engine
Serial No.
P99C13 | 12/18 | 28
Remarks
M12 X 50
1/2"
M6 X 12
150 Flywheel 4045AFM85
15091597-
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Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17285 A.1
P99C13 | 12/18 | 29
44
45
150 Flywheel 4045AFM85
1509
1509
1509
1509
1509
1509
Flywheel
Volant-moteur
Schwungrad
Volano
Volante de motor
Svänghjul
1509_RE59289_PCD A.3
Key
1
2
Part No.
RE500516
R28811
Part Name
Qty.
Flywheel
Ring Gear
1
1
Engine
Serial No.
P99C13 | 12/18 | 30
Remarks
MARKED R123966
150 Flywheel 4045AFM85
1597
1597
1597
1597
1597
1597
Flywheel
Volant-moteur
Schwungrad
Volano
Volante de motor
Svänghjul
1597_RE529611_PCD A.1
Key
1
2
Part No.
RE529610
R28811
Part Name
Qty.
Flywheel
Ring Gear
1
1
Engine
Serial No.
P99C13 | 12/18 | 31
Remarks
150 Flywheel 4045AFM85
P99C13 | 12/18 | 32
160 Fuel Injection Pump 4045AFM85
Sectional Pictorial Index
Index d'illustrations par sections.
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Índice de ilustraciones por secciones
Avsnittsbildregister
16GX16GY-
RGP17286 A.1
P99C13 | 12/18 | 33
48
50
160 Fuel Injection Pump 4045AFM85
16GX Fuel Injection Pump / Fuel Line / Engine Control Unit
16GX Pompe d'injection / conduite de carburant / contrôleur moteur
16GX Kraftstoffeinspritzpumpe / Kraftstoffleitung / Motorsteuereinheit
16GX Pompa iniezione / tubo alimentazione / unità comando motore
16GX Bomba de inyección de combustible / tubería de combustible / unidad de control electrónico del motor
16GX Fuel Injection Pump / Fuel Line / Engine Control Unit
16GX_RE550720_PCD A.1
P99C13 | 12/18 | 34
160 Fuel Injection Pump 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Part No.
RE551317
24M7027
19M7373
R518345
R504781
RE546781
SE501926
R134920
R505452
R515535
RE522594
R65397
R515044
R522498
T78974
19M7785
19M8320
R525863
RE520929
RE520930
RE515636
RE516335
R515454
RE544262
RE544263
RE527528
SE501916
RE516336
R524234
RE516999
RE534109
R516125
RE517370
51M7044
R504577
R116031
R55453
R502541
R91360
14M7298
19M7868
26-9940400699
RE550619
RE550620
RE550621
RE550622
RE20901
19M8560
RE19797
19M6614
Part Name
Wiring Harness
Washer
Cap Screw
Clamp
Cap Screw
Nozzle Kit
Injection Nozzle Reman
Nut
O-Ring
Washer
Tube
O-Ring
Fitting
Bracket
Clamp
Screw
Screw
Stud
Rail
Sensor
Restrictor
Pressure Relief Valve
Shim
Fuel Line
Fuel Line
Fuel Injection Pump
Fuel Injection Pump Reman
Fuel Temperature Sensor
O-Ring
Screen
Control Valve
O-Ring
Fitting
O-Ring
Adapter Fitting
O-Ring
O-Ring
Gear
Nut
Flange Nut
Screw
Electronic Control Unit
Fuel Line
Fuel Line
Fuel Line
Fuel Line
Clamp
Cap Screw
Clamp
Cap Screw
(A) Not Illustrated
Non illustres
Nicht abgebildet
Non in figura
No se ilustra
Visas ej på bilden
Qty.
Engine
Serial No.
1
2
2
4
4
4
4
8
4
4
4
4
4
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
Remarks
5.300 X 10 X 1 mm
M5 X 20
REMAN FOR RE546781
ALSO ORDER R65397
ALSO ORDER R65397
M10 X 25
M10 X 45
(B)
INCLUDES R515454
(A)
REMAN FOR RE527528
(C)
17.300 X 2.200 mm
M8
M8 X 30
Serial Number Required when Ordering
1
1
1
1
1
1
3
3
M6 X 12
M6 X 12
(B) Fuel Rail Pressure Sensor
Capteur de pression de rampe de carburant
Sensor für Druck in der Verteilerleiste
Sensore pressione flauto Rail carburante
Sensor de presión de riel de combustible
Sensor för HPCR-tryck
(C) Fuel Temperature Sensor
Capteur de température du carburant
Sensor für Kraftstofftemperatur
Sensore temperatura combustibile
Sensor de temperatura de combustible
Bränsletemperatursensor
P99C13 | 12/18 | 35
160 Fuel Injection Pump 4045AFM85
P99C13 | 12/18 | 36
170 AIR INTAKE SYSTEM 4045AFM85
17EM-
Sectional Pictorial Index
Index d'illustrations par sections.
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Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17287 A.1
P99C13 | 12/18 | 37
54
170 AIR INTAKE SYSTEM 4045AFM85
17EM
17EM
17EM
17EM
17EM
17EM
Air
Air
Air
Air
Air
Air
Intake
Intake
Intake
Intake
Intake
Intake
System
System
System
System
System
System
17EM_RE551853_PCD A.4
P99C13 | 12/18 | 38
170 AIR INTAKE SYSTEM 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
36
37
38
39
Part No.
R535975
R535002
19M7807
19M8320
19M7835
61M5129
T77858
51M7047
RE553328
R536109
R524513
RE223627
51M7045
R535821
RE551476
R535801
19M8291
R536313
RE552051
R535802
R535803
R535800
YZ81077
RE553792
19M7786
RE67208
R539585
RE322239
R524438
RE65978
RE553329
38H5005
RE505232
51M7045
R73291
19M7783
Part Name
Gasket
Intake Manifold
Screw
Screw
Screw
Elbow Fitting
O-Ring
O-Ring
Line
Hose
Hose Clamp
Hose Fitting
O-Ring
Gasket
Aftercooler
Adapter
Screw
O-Ring
Core
Housing
Plate
Cover
O-Ring
Air Flow Tube
Screw
Clamp
Hose
Fitting
Hose
Clamp
Line
Adapter Fitting
Fitting Plug
O-Ring
Clamp
Screw
Qty.
Engine
Serial No.
1
1
3
13
2
1
2
3
1
1
2
1
1
1
1
1
8
4
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
(A) Not Illustrated
Non illustres
Nicht abgebildet
Non in figura
No se ilustra
Visas ej på bilden
P99C13 | 12/18 | 39
Remarks
M10 X 60
M10 X 45
M10 X 35
23.600 X 2.900 mm
INCLUDES 51M7045
(A) 19.300 X 2.200 mm
M8 X 35
M10 X 30
19.300 X 2.200 mm
M10 X 16
170 AIR INTAKE SYSTEM 4045AFM85
P99C13 | 12/18 | 40
180 Air Cleaner 4045AFM85
18571858-
Sectional Pictorial Index
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Avsnittsbildregister
RGP17288 A.1
P99C13 | 12/18 | 41
58
59
180 Air Cleaner 4045AFM85
1857
1857
1857
1857
1857
1857
Air Cleaner
Filtre à air
Luftfilter
Filtro dell’aria
Filtro de aire
Luftrenare
1857_RE553416_PCD A.2
Key
1
2
3
4
5
6
7
8
9
Part No.
RE553417
RE554812
RE67746
R104873
R536278
R536242
19M7866
19M7786
14M7298
Part Name
Air Cleaner
Filter Element
Hose Clamp
Hose
Bracket
Bracket
Screw
Screw
Flange Nut
Qty.
Engine
Serial No.
1
1
2
1
1
1
2
2
2
P99C13 | 12/18 | 42
Remarks
M8 X 20
M10 X 30
M8
180 Air Cleaner 4045AFM85
1858
1858
1858
1858
1858
1858
Air Cleaner Support
Support de filtre à air
Air Cleaner Support
Air Cleaner Support
Soporte de filtro de aire
Air Cleaner Support
1858_RE564112_PCD A.1
Key
1
2
Part No.
R536278
19M7785
Part Name
Bracket
Screw
Qty.
Engine
Serial No.
1
2
P99C13 | 12/18 | 43
Remarks
M10 X 25
180 Air Cleaner 4045AFM85
P99C13 | 12/18 | 44
190 Oil Pan 4045AFM85
Sectional Pictorial Index
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19CZ-
RGP17289 A.1
P99C13 | 12/18 | 45
62
190 Oil Pan 4045AFM85
19CZ
19CZ
19CZ
19CZ
19CZ
19CZ
Oil Pan
Carter d'huile
Ölwanne
Coppa olio
Cárter
Oljetråg
19CZ_RE553084_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
R536016
RE46687
51M7045
RE46685
51M7043
19M7799
19M7867
19M7868
RE68491
R61871
19M10075
R123353
Part Name
Oil Pan
Drain Plug
O-Ring
Fitting Plug
O-Ring
Screw
Screw
Screw
Oil Pump Intake
O-Ring
Screw
Gasket
Qty.
Engine
Serial No.
1
1
1
2
1
4
18
6
1
1
2
1
P99C13 | 12/18 | 46
Remarks
19.300 X 2.200 mm
15.300 X 2.200 mm
M8 X 45
M8 X 25
M8 X 30
M8 X 110
200 Water Pump 4045AFM85
2001-
Sectional Pictorial Index
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Avsnittsbildregister
RGP17290 A.1
P99C13 | 12/18 | 47
64
200 Water Pump 4045AFM85
2001
2001
2001
2001
2001
2001
Water Pump Pulley
Poulie de pompe à eau
Wasserpumpenriemenscheibe
Puleggia pompa acqua
Polea de la bomba de agua
Vattenpumpens remskiva
2001_RE58175_PCD A.1
Key
1
2
Part No.
R115250
19M7774
Part Name
Pulley
Screw
Qty.
Engine
Serial No.
1
3
P99C13 | 12/18 | 48
Remarks
M6 X 12
210 Thermostat Cover 4045AFM85
2188-
Sectional Pictorial Index
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RGP17291 A.1
P99C13 | 12/18 | 49
66
210 Thermostat Cover 4045AFM85
2188
2188
2188
2188
2188
2188
Thermostat Cover
Couvercle de thermostat
Thermostatabdeckung
Coperchio termostato
Tapa de termostato
Termostatkåpa
2188_RE553502_PCD A.1
Key
1
2
3
4
5
6
Part No.
R536206
R533787
19M7802
19M8874
RE46684
51M7041
Part Name
Gasket
Cover
Screw
Screw
Fitting Plug
O-Ring
Qty.
Engine
Serial No.
1
1
3
3
1
1
P99C13 | 12/18 | 50
Remarks
M8 X 65
M8 X 75
11.300 X 2.200 mm
220 Thermostat 4045AFM85
2229-
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RGP17292 A.1
P99C13 | 12/18 | 51
68
220 Thermostat 4045AFM85
2229
2229
2229
2229
2229
2229
Thermostat
Thermostat
Thermostat
Termostato
Termostato
Termostat
2229_RE557213_PCD A.1
Key
1
Part No.
RE557215
Part Name
Thermostat
Qty.
Engine
Serial No.
2
P99C13 | 12/18 | 52
Remarks
240 Fan Belt 4045AFM85
Sectional Pictorial Index
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24CZ24KM24KT24KU-
RGP17293 A.1
P99C13 | 12/18 | 53
70
71
72
73
240 Fan Belt 4045AFM85
24CZ
24CZ
24CZ
24CZ
24CZ
24CZ
Fan Belt
Courroie du ventilateur
Gebläseriemen
Cinghia ventola
Correa del ventilador
Fläktrem
RE522360PCDB01 A.1
Key
1
2
3
4
5
Part No.
R133643
R523124
AT211041
R502079
19M7811
Part Name
Spacer
V-Belt
Pulley
Sleeve
Screw
Qty.
Engine
Serial No.
1
1
1
1
1
P99C13 | 12/18 | 54
Remarks
M10 X 90
240 Fan Belt 4045AFM85
24KM
24KM
24KM
24KM
24KM
24KM
Fan Belt and Pulley
Courroie de ventilateur et poulie
Lüfterriemen und Riemenscheibe
Cinghia ventola e puleggia
Polea y correa de ventilador
Fläktrem och remskiva
24KM_RE553830_PCD A.1
Key
1
2
3
4
5
Part No.
R524006
R133643
AT211041
R502079
19M7811
Part Name
V-Belt
Spacer
Pulley
Sleeve
Screw
Qty.
Engine
Serial No.
1
1
1
1
1
P99C13 | 12/18 | 55
Remarks
LGTH = 1525 mm
M10 X 90
240 Fan Belt 4045AFM85
24KT
24KT
24KT
24KT
24KT
24KT
Fan Belt
Courroie de ventilateur
Gebläseriemen
Cinghia ventola
Correa del ventilador
Fläktrem
24KT_RE556261_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
R523124
AT211041
R133643
R502079
19M7811
RE556259
19M8952
19M8468
19M8598
14M7298
24M7028
Part Name
V-Belt
Pulley
Spacer
Sleeve
Screw
Guard
Screw
Screw
Screw
Flange Nut
Washer
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
1
1
2
P99C13 | 12/18 | 56
Remarks
M10 X 90
M10 X 160
M16 X 25
M10 X 170
M8
10.500 X 20 X 2 mm
240 Fan Belt 4045AFM85
24KU
24KU
24KU
24KU
24KU
24KU
Fan Guards / Fan Belt
Protections du ventilateur / courroie de ventilateur
Lüfterschutzgitter / Lüfterriemen
Protezioni ventola / cinghia ventola
Protecciones de ventilador / correa de ventilador
Fläktskydd/fläktrem
24KU_RE556262_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
R524006
AT211041
R133643
R502079
19M7811
RE556260
19M8952
19M8468
19M8598
14M7298
24M7028
Part Name
V-Belt
Pulley
Spacer
Sleeve
Screw
Guard
Screw
Screw
Screw
Flange Nut
Washer
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
1
1
2
P99C13 | 12/18 | 57
Remarks
M10 X 90
M10 X 160
M16 X 25
M10 X 170
M8
10.500 X 20 X 2 mm
240 Fan Belt 4045AFM85
P99C13 | 12/18 | 58
270 Heat Exchanger 4045AFM85
27652766-
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RGP17294 A.1
P99C13 | 12/18 | 59
76
78
270 Heat Exchanger 4045AFM85
2765
2765
2765
2765
2765
2765
Heat Exchanger
Échangeur thermique
Wärmetauscher
Scambiatore di calore
Intercambiador de calor
Värmeväxlare
2765_RE553465_PCD A.1
P99C13 | 12/18 | 60
270 Heat Exchanger 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
RE67208
R535958
TY22470
RE552590
19M7786
R536297
RE557010
34H277
H26723
T45902
R241873
RE552052
R533893
19M8318
RE54993
RE46165
H63262
19M7775
R82454
AT183451
Part Name
Clamp
Hose
Clamp
Tube
Screw
Hose
Cover
Spring Pin
Drain Plug
O-Ring
O-Ring
Core
Cover
Screw
Fitting Plug
Filler Neck
O-Ring
Screw
Hose
Filler Cap
Qty.
Engine
Serial No.
2
1
6
1
2
1
1
1
2
2
2
1
1
8
2
1
1
4
1
1
P99C13 | 12/18 | 61
Remarks
M10 X 30
3/16" X 5/8"
M8 X 45
M6 X 16
270 Heat Exchanger 4045AFM85
2766
2766
2766
2766
2766
2766
Heat Exchanger Cover
Couvercle d'échangeur thermique
Wärmetauscher-Abdeckung
Coperchio scambiatore di calore
Cubierta de termointercambiador
Heat Exchanger Cover
2766_RE553812_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
R82454
AT183451
H63262
RE46165
19M7775
19M8318
RE557011
15H685
R241873
R536315
R76030
Part Name
Hose
Filler Cap
O-Ring
Filler Neck
Screw
Screw
Cover
Pipe Plug
O-Ring
Adapter
O-Ring
Qty.
Engine
Serial No.
1
1
1
1
4
8
2
2
2
1
1
P99C13 | 12/18 | 62
Remarks
M6 X 16
M8 X 45
1/4"
280 Exhaust Manifold 4045AFM85
28BV-
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RGP17295 A.1
P99C13 | 12/18 | 63
80
280 Exhaust Manifold 4045AFM85
28BV
28BV
28BV
28BV
28BV
28BV
Exhaust Manifold
Collecteur d'échappement
Auspuffkrümmer
Collettore di scarico
Colector de escape
Avgasgrenrör
28BV_RE548246_PCD A.1
P99C13 | 12/18 | 64
280 Exhaust Manifold 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
Part No.
RE551765
RE548245
CD16284
R523331
15H712
15H690
15H685
RE502650
19M7812
19M9168
Part Name
Gasket
Exhaust Manifold
Plug
Stud
Pipe Plug
Pipe Plug
Pipe Plug
Fitting
Screw
Screw
Qty.
Engine
Serial No.
1
1
10
4
2
1
1
1
4
7
P99C13 | 12/18 | 65
Remarks
1/8"
3/4"
1/4"
M10 X 100
M10 X 180
280 Exhaust Manifold 4045AFM85
P99C13 | 12/18 | 66
290 Vent System 4045AFM85
299729BC29BH-
Sectional Pictorial Index
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RGP17296 A.1
P99C13 | 12/18 | 67
84
86
88
290 Vent System 4045AFM85
2997
2997
2997
2997
2997
2997
Ventilating System
Système de ventilation
Belüftungssystem
Impianto di ventilazione
Sistema de ventilación
Ventilationssystem
2997_RE532163_PCD A.1
Key
1
2
Part No.
R120467
R72328
Part Name
Elbow Fitting
O-Ring
Qty.
Engine
Serial No.
1
1
P99C13 | 12/18 | 68
Remarks
290 Vent System 4045AFM85
P99C13 | 12/18 | 69
290 Vent System 4045AFM85
29BC
29BC
29BC
29BC
29BC
29BC
Ventilating System
Système de ventilation
Belüftungssystem
Impianto ventilazione
Sistema de ventilación
Ventilationssystem
29BC_RE554087_PCD A.1
P99C13 | 12/18 | 70
290 Vent System 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
RE554150
RE502284
RE536786
RE557065
RE554545
RE529828
19M7785
RE65978
R537966
R120467
R72328
TY22467
R536356
19M9017
R533312
R112693
51M7045
R501363
RE504549
RE505200
R536399
19M7804
Part Name
Crankcase Vent Filter
Filter Element
Hose Fitting
Hose Fitting
Hose Fitting
Bracket
Screw
Clamp
Hose
Elbow Fitting
O-Ring
Clamp
Hose
Screw
Spacer
Clamp
O-Ring
Hose Fitting
Check Valve
Hose Fitting
Hose
Screw
Qty.
Engine
Serial No.
1
1
1
1
1
1
3
2
1
1
1
2
1
2
2
2
1
1
1
2
1
1
P99C13 | 12/18 | 71
Remarks
M10 X 25
M10 X 165
19.300 X 2.200 mm
M10 X 40
290 Vent System 4045AFM85
29BH
29BH
29BH
29BH
29BH
29BH
Vent System
Système d'évent
Entlüftungssystem
Impianto ventilazione
Sistema de ventilación
Ventilationssystem
29BH_RE564113_PCD A.1
Key
1
2
3
4
5
Part No.
R120467
R72328
RE529828
19M7785
19M7786
Part Name
Elbow Fitting
O-Ring
Bracket
Screw
Screw
Qty.
Engine
Serial No.
1
1
1
2
1
P99C13 | 12/18 | 72
Remarks
M10 X 25
M10 X 30
300 Starter Motor 4045AFM85
30063041309030AG-
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RGP17297 A.1
P99C13 | 12/18 | 73
90
91
92
93
300 Starter Motor 4045AFM85
3006
3006
3006
3006
3006
3006
Starting Motor
Démarreur
Anlasser
Motorino di avviamento
Motor de arranque
Startmotor
RE70964PCDE02 A.1
Key
1
2
3
4
5
6
7
8
9
Part No.
RE70957
SE501403
RE71256
RE70486
RE70487
R135509
R135510
RE70756
19M7786
T146102
Part Name
Motor
Starter Motor Reman
Screw With Washer
Switch
Clutch
O-Ring
O-Ring
Cover
Screw
Label
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
3
1
P99C13 | 12/18 | 74
Remarks
(REMAN FOR RE70957)
M10 X 30
300 Starter Motor 4045AFM85
3041
3041
3041
3041
3041
3041
Starting Motor
Démarreur
Anlasser
Motorino di avviamento
Motor de arranque
Startmotor
Key
1
2
3
4
5
6
7
8
9
Part No.
RE501150
RE501060
SE501406
R135510
R135509
RE70678
RE70682
RE71256
RE70756
T146102
19M7786
Part Name
Starter Motor Kit
Starter Motor
Starter Motor Reman
O-Ring
O-Ring
Switch
Clutch
Screw With Washer
Cover
Label
Screw
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
1
1
3
P99C13 | 12/18 | 75
SFM75
RE501149PCDE02 A.1
X
X
X
X
X
X
X
X
X
X
X
Remarks
(24V), (SUB FOR RE501060)
(24V), (ORDER RE501150)
(24V), (REMAN FOR RE501150OR RE501060)
M10 X 30
300 Starter Motor 4045AFM85
3090
3090
3090
3090
3090
3090
Starter Motor
Démarreur
ANLASSER
Motorino avviamento
Motor de arranque
Startmotor
3090_RE522335_PCD A.1
Key
1
2
3
4
5
6
7
8
9
Part No.
R116617
12M7064
14M7297
R135432
R517440
14M7296
42M7058
19M7786
RE522334
SE502733
Part Name
Label
Lock Washer
Nut
Nut
Cover
Flange Nut
Stud
Screw
Starter Motor
Starter Motor Reman
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
2
1
1
P99C13 | 12/18 | 76
Remarks
5 mm
M5
M10
M10 X 30
24V DENSO
REMAN FOR RE522334
300 Starter Motor 4045AFM85
30AG
30AG
30AG
30AG
30AG
30AG
Starting Motor
Démarreur
Anlasser
Motorino di avviamento
Motor de arranque
Startmotor
30AG_RE536261_PCD A.2
Key
1
2
3
4
5
6
7
8
9
Part No.
RE536490
R135432
R517440
T146102
T146106
T146104
T146515
T146516
19M7786
42M7058
14M7296
12M7064
14M7297
(A) Spanish
Espagnol
Spanisch
Spagnolo
Español
Spanska
(C) German
Allemand
Deutsch
Tedesco
Alemán
Tyska
Part Name
Starter Motor
Nut
Cover
Label
Safety Sign
Safety Sign
Safety Sign
Safety Sign
Screw
Stud
Flange Nut
Lock Washer
Nut
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
2
1
1
1
1
Remarks
(Includes R135432, R517440 & T146102)
(A)
(B)
(C)
(D)
M10 X 30
M10
5 mm
M5
(B) French
Français
Französisch
Francese
Francés
Franska
(D) Italian
Italien
Italienisch
Italiano
Italiano
Italienska
P99C13 | 12/18 | 77
300 Starter Motor 4045AFM85
P99C13 | 12/18 | 78
310 Alternator 4045AFM85
312731383140314131423148314931953196-
Sectional Pictorial Index
Index d'illustrations par sections.
Gruppenbildindex
Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17298 A.1
P99C13 | 12/18 | 79
96
97
98
99
100
101
102
103
104
310 Alternator 4045AFM85
3127
3127
3127
3127
3127
3127
Alternator
Alternateur
Drehstromgenerator
Alternatore
Alternador
Växelströmsgenerator
3127_RE517381_PCD A.1
Key
1
2
3
4
5
6
Part No.
RE505489
14M7299
19M7818
RE522329
SE502625
R128859
19M7791
Part Name
Wiring Harness
Flange Nut
Screw
Alternator
Alternator Reman
Pulley
Bolt
Qty.
Engine
Serial No.
1
3
1
1
1
1
2
P99C13 | 12/18 | 80
Remarks
M12
M12 X 80
28V, 140AMP
28V, 140AMP (REMAN FOR RE522329)
M12 X 40
310 Alternator 4045AFM85
3138
3138
3138
3138
3138
3138
Alternator, 12 V 65 A
Alternateur, 12 V 65 A
Drehstromgenerator, 12 V, 65 A
Alternatore, 12 V 65 A
Alternador, 12 V 65 A
Generator, 12 V, 65 A
RE509779PCDE03 A.1
Key
1
2
3
4
5
6
7
8
9
10
11
..
..
..
..
Part No.
19M8291
R501065
AT173624
TY6799
SE501387
RE533516
R505711
T158584
RE516489
R501486
19M7812
R64525
14M7296
12M7011
14M7297
RE505489
RE533941
H144095
RE533942
H144094
Part Name
Screw
Washer
Alternator
Alternator
Alternator Reman
Alternator
Fan
Fan
Pulley
Pulley
Screw
Thrust Washer
Flange Nut
Lock Washer
Nut
Wiring Harness
Capacitor
Capacitor
Regulator
Voltage Regulator
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Engine
Serial No.
Remarks
M8 X 35
-698766
698767-
P99C13 | 12/18 | 81
12V-65 AMP - ROBERT BOSCH NO. 9120060040
12V-65 AMP (REMANUFACTURED) (SUB SE501387)
(REMAN FOR TY6799)
12V-75 AMP - ISKRA (INCL KEY 04, 05)
(USE WITH RE533516)
(USE WITH AT173624)
(USE WITH RE533516)
(USE WITH AT173624)
M10 X 100
M10
5 mm
M5, (USE WITH RE505489)
(USE WITH RE533516)
(USE WITH AT173624)
(USE WITH AT173624)
310 Alternator 4045AFM85
3140
3140
3140
3140
3140
3140
Alternator,
Alternator,
Alternator,
Alternator,
Alternator,
Alternator,
12
12
12
12
12
12
V
V
V
V
V
V
95
95
95
95
95
95
A
A
A
A
A
A
Bosch
Bosch
Bosch
Bosch
Bosch
Bosch
Key
Part No.
Part Name
Qty.
1
AH137883
SE501342
RE533653
Alternator
Alternator Reman
Alternator
1
1
1
2
T158584
R505711
R501486
RE516489
19M7812
R64525
14M7296
RE505489
14M7297
12M7064
19M8291
R501065
H144095
RE533941
H144094
RE533942
Fan
Fan
Pulley
Pulley
Screw
Thrust Washer
Flange Nut
Wiring Harness
Nut
Lock Washer
Screw
Washer
Capacitor
Capacitor
Voltage Regulator
Regulator
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
5
6
7
8
9
10
11
..
..
..
..
Engine
Serial No.
P99C13 | 12/18 | 82
TF275
RE509781PCDC03 A.1
Remarks
12 V 95 A, BOSCH (ORDER RE533653)
12 V 95 A, BOSCH (REMAN FOR AH137883)
12 V 95 A, (ISKRA) (INCLUDES R505711 AND
RE516489)
(USE WITH AH137883)
(USE WITH RE533653)
(USE WITH AH137883)
(USE WITH RE533653)
M10 X 100
M10
M5
5 mm
M8 X 35
(USE
(USE
(USE
(USE
WITH
WITH
WITH
WITH
AH137883)
RE533653)
AH137883)
RE533653)
310 Alternator 4045AFM85
3141
3141
3141
3141
3141
3141
Alternator
Alternateur
Drehstromgenerator
Alternatore
Alternador
Växelströmsgenerator
Key
1
2
3
4
5
6
Part No.
Part Name
7
8
9
10
11
12
13
14
14M7158
12M7132
14M7296
R501486
T158584
AH165975
SE501343
RE533654
SE502628
21M7198
12M7075
H144095
H144094
14M7297
14M7273
RE505489
R64525
Nut
Washer
Flange Nut
Pulley
Fan
Alternator
Alternator Reman
Alternator
Alternator Reman
Screw
Washer
Capacitor
Voltage Regulator
Nut
Nut
Wiring Harness
Thrust Washer
15
16
17
19M7812
19M7868
R48808
18
19
12M7064
12M7065
Qty.
Engine
Serial No.
SFM50
TFM50
CDP48363 A.1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AR
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Screw
Screw
Washer
1
1
1
X
X
X
Lock Washer
Lock Washer
1
1
X
X
P99C13 | 12/18 | 83
Remarks
M16
17 X 30 X 0.800 mm, SUB FOR T10745
M10
12 V; 120 A, ORDER RE533654; BOSCH
12 V; 120 A, REMAN FOR AH165975
12 V; 120 A, REMAN FOR RE533654
M5 X 8
5.300 X 11 X 0.500 mm
M5
M8
10.310 X 17.480 X 0.910 mm (13/32" X 11/16" X
0.036")
M10 X 100
M8 X 30
8.128 X 15.748 X 3.937 mm (0.320" X 0.620" X
0.155")
5 mm
8 mm
310 Alternator 4045AFM85
3142
3142
3142
3142
3142
3142
Alternator
Alternateur
Drehstromgenerator
Alternatore
Alternador
Växelströmsgenerator
3142_RE509782_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
RE505489
R74993
14M7297
12M7011
19M7868
R501065
RE537146
AT161324
SE501341
R505711
RE516489
19M7812
R64525
14M7296
RE533941
RE533942
Part Name
Wiring Harness
Boot
Nut
Lock Washer
Screw
Washer
Alternator
Alternator
Alternator Reman
Fan
Pulley
Screw
Thrust Washer
Flange Nut
Capacitor
Regulator
Qty.
Engine
Serial No.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
P99C13 | 12/18 | 84
Remarks
M5
5 mm
M8 X 30
24 V; 50 A, SUB FOR AT161324; ISKRA
NLA; ORDER RE537146
REMAN FOR AT161324
M10 X 100
M10
NOT ILLUSTRATED
NOT ILLUSTRATED
310 Alternator 4045AFM85
3148
3148
3148
3148
3148
3148
Alternator
Alternateur
Drehstromgenerator
Alternatore
Alternador
Växelströmsgenerator
3148_RE527043_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
RE505489
19M7868
R501065
14M7297
12M7064
14M7296
RE540412
R505711
RE516489
19M7812
R64525
Part Name
Wiring Harness
Screw
Washer
Nut
Lock Washer
Flange Nut
Alternator
Fan
Pulley
Screw
Thrust Washer
Qty.
Engine
Serial No.
1
1
1
2
2
1
1
1
1
1
1
P99C13 | 12/18 | 85
Remarks
M8 X 30
M5
5 mm
M10
14V, 75Amp
M10 X 100
310 Alternator 4045AFM85
3149
3149
3149
3149
3149
3149
Alternator
Alternateur
Drehstromgenerator
Alternatore
Alternador
Växelströmsgenerator
3149_RE527044_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
RE505489
19M7868
R501065
12M7064
14M7297
14M7296
R64525
RE540413
R505711
RE516489
19M7812
Part Name
Wiring Harness
Screw
Washer
Lock Washer
Nut
Flange Nut
Thrust Washer
Alternator
Fan
Pulley
Screw
Qty.
Engine
Serial No.
1
1
1
2
2
1
1
1
1
1
1
P99C13 | 12/18 | 86
Remarks
M8 X 30
5 mm
M5
M10
28V, 50Amp
M10 X 100
310 Alternator 4045AFM85
3195
3195
3195
3195
3195
3195
Diode
Diode
Diode
Diodo
Diodo
Diod
3195_RE509754_PCD A.1
Key
1
Part No.
AT157679
Part Name
Diode
Qty.
Engine
Serial No.
1
P99C13 | 12/18 | 87
Remarks
310 Alternator 4045AFM85
3196
3196
3196
3196
3196
3196
Diode, TVP, Alternator 24 Volt
Diode, TVP, alternateur 24 V
Diode, TVP, Drehstromgenerator 24 Volt
Diodo, TVP, alternatore 24 V
Diodo, protección contra sobretensión transitoria, alternador de 24 V
Växelströmsgenerator
Key
1
Part No.
AT163022
Part Name
Diode
Qty.
Engine
Serial No.
1
P99C13 | 12/18 | 88
HF475
RGP8263 A.1
Remarks
24 V, ALSO ORDER 19M7812DIODE TVP
360 Front Plate 4045AFM85
3614- 106
Sectional Pictorial Index
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Avsnittsbildregister
RGP17299 A.1
P99C13 | 12/18 | 89
360 Front Plate 4045AFM85
3614
3614
3614
3614
3614
3614
Front Plate
Plaque avant
Frontplatte
Piastra anteriore
Placa frontal
Främre plåt
RE506566PCDD03 A.1
P99C13 | 12/18 | 90
360 Front Plate 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
R504282
R123584
R134518
R136475
R515494
R504843
RE508489
........
R515408
19M8844
19M8966
R131283
RE56369
R114193
R114194
R101225
Part Name
Plate
Stud
Stud
Screw
Thrust Washer
Shaft
Gear
Bushing
Dowel Pin
Screw
Screw
Thrust Washer
Gear
Bushing
Shaft
Thrust Washer
Qty.
Engine
Serial No.
1
7
2
5
2
1
1
1
1
1
1
1
1
1
1
1
P99C13 | 12/18 | 91
Remarks
(MARKED R504614)
M10 X 60
M10 X 50
360 Front Plate 4045AFM85
P99C13 | 12/18 | 92
370 Fuel Transfer Pump Cover 4045AFM85
3799-
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Avsnittsbildregister
RGP17338 A.1
P99C13 | 12/18 | 93
110
370 Fuel Transfer Pump Cover 4045AFM85
3799
3799
3799
3799
3799
3799
Fuel Transfer Pump Cover
Couvercle de pompe de transfert de carburant
Kraftstofförderpumpen-Abdeckung
Coperchio pompa trasferimento combustibile
Cubierta de la bomba de transferencia de combustible
Bränslepumpkåpa
3799_RE59619_PCD A.1
Key
1
2
Part No.
RE66334
R123396
Part Name
Cap Screw
Cover
Qty.
Engine
Serial No.
2
1
(A) Threads With Pre-Applied Sealant
Filetages avec produit d'étanchéité préappliqué
Gewinde mit voraufgetragenem Dichtmittel
Filetti con sigillante preapplicato
Roscas con pasta selladora preaplicada
Gängor med redan applicerat tätningsmedel
P99C13 | 12/18 | 94
Remarks
(A)
400 Engine Oil Dipstick Tube 4045AFM85
40AL- 112
Sectional Pictorial Index
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Avsnittsbildregister
RGP17300 A.1
P99C13 | 12/18 | 95
400 Engine Oil Dipstick Tube 4045AFM85
40AL
40AL
40AL
40AL
40AL
40AL
Engine Oil Dipstick Tube
Tube de jauge d'huile moteur
Motoröl-Messstabrohr
Tubo astina livello olio motore
Tubo de varilla de nivel de aceite de motor
Rör för mätsticka
40AL_RE553148_PCD A.1
P99C13 | 12/18 | 96
400 Engine Oil Dipstick Tube 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
19M7867
R116296
R136495
R528039
RE558121
RE46687
51M7045
RE501377
RE535560
19M9915
R536058
RE509922
R502725
Part Name
Screw
Cover
Gasket
Gasket
Adapter
Drain Plug
O-Ring
Filler Neck
Filler Cap
Screw
Dipstick Tube
Dipstick
Plug
Qty.
Engine
Serial No.
2
1
1
2
1
1
1
1
1
2
1
1
1
P99C13 | 12/18 | 97
Remarks
M8 X 25
19.300 X 2.200 mm
M8 X 130
400 Engine Oil Dipstick Tube 4045AFM85
P99C13 | 12/18 | 98
430 Starting Aid 4045AFM85
43444357-
Sectional Pictorial Index
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Avsnittsbildregister
RGP17301 A.1
P99C13 | 12/18 | 99
116
117
430 Starting Aid 4045AFM85
4344
4344
4344
4344
4344
4344
Starting Aid
Aide au démarrage
Starthilfe
Dispositivo ausiliario di avviamento
Auxiliar de arranque
Starthjälp
Key
1
Part No.
RE515622
Part Name
Qty.
Glow Plug
4
Engine
Serial No.
HFJ85
RE533059PCDA01 A.1
P99C13 | 12/18 | 100
X
Remarks
430 Starting Aid 4045AFM85
4357
4357
4357
4357
4357
4357
Starting Aid
Aide au démarrage
Starthilfe
Dispositivo ausiliario di avviamento
Auxiliar de arranque
Starthjälp
4357_RE554418_PCD A.1
Key
1
Part No.
RE504580
Part Name
Qty.
Glow Plug
4
Engine
Serial No.
P99C13 | 12/18 | 101
Remarks
430 Starting Aid 4045AFM85
P99C13 | 12/18 | 102
440 Timing Gear Cover 4045AFM85
4443- 120
Sectional Pictorial Index
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RGP17302 A.1
P99C13 | 12/18 | 103
440 Timing Gear Cover 4045AFM85
4443
4443
4443
4443
4443
4443
Timing Gear Cover
Carter de distribution
Steuergetriebedeckel
Coperchio ingranaggi distribuzione
Tapa de distribución
Ventilstyrningslock
4443_RE527846_PCD C.2
P99C13 | 12/18 | 104
440 Timing Gear Cover 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part No.
R526944
R522907
24M7096
19M8488
RE527847
RE509865
R504734
RE508566
R123417
RE527848
A364R
R71228
RE46685
51M7043
19M7797
19M7796
19M7801
19M8317
RE538097
RE517370
51M7044
RE46687
51M7045
14M7296
19M7800
Part Name
Gasket
Support
Washer
Cap Screw
Cover
Cover
O-Ring
Insert
Gasket
Water Pump
Snap Ring
Ring
Fitting Plug
O-Ring
Screw
Screw
Screw
Screw
Seal
Fitting
O-Ring
Drain Plug
O-Ring
Flange Nut
Screw
Qty.
Engine
Serial No.
1
1
4
4
1
1
1
1
1
1
1
1
1
1
3
5
3
1
1
1
1
1
1
9
8
P99C13 | 12/18 | 105
Remarks
SUB FOR R516557
10.500 X 18 X 1.600 mm
M10 X 45
ALSO ORDER RE508566 AND R123417
15.300 X 2.200 mm
M6 X 40
M6 X 30
M8 X 60
M8 X 40
17.300 X 2.200 mm
19.300 X 2.200 mm
M10
M8 X 50
440 Timing Gear Cover 4045AFM85
P99C13 | 12/18 | 106
450 Balancer Shaft 4045AFM85
4501- 124
Sectional Pictorial Index
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RGP17303 A.1
P99C13 | 12/18 | 107
450 Balancer Shaft 4045AFM85
4501
4501
4501
4501
4501
4501
Balancer Shaft
Arbre d'équilibrage
Ausgleichswelle
Albero bilanciatore
Eje equilibrador
Balansaxel
4501_RE501264_PCD A.1
P99C13 | 12/18 | 108
450 Balancer Shaft 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
........
R133303
R116078
R120639
19M8998
R500650
19M8882
R120637
........
R115299
RE502446
RE502447
Part Name
Balancer Shaft
Shaft Key
Plate
Gear
Screw
Weight
Screw
Gear
Balancer Shaft
Bushing
Balancer Shaft
Balancer Shaft
Qty.
Engine
Serial No.
1
1
1
1
4
4
8
1
1
1
2
1
P99C13 | 12/18 | 109
Remarks
NSEP; MARKED RE500449; ORDER RE502446; LH
Z = 15, LH
M8 X 12
M8 X 40
Z = 15, RH
NSEP; MARKED RE500448; ORDER RE502447; RH
LH
RH
450 Balancer Shaft 4045AFM85
P99C13 | 12/18 | 110
460 Cylinder Block 4045AFM85
4634- 128
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RGP17304 A.1
P99C13 | 12/18 | 111
460 Cylinder Block 4045AFM85
4634
4634
4634
4634
4634
4634
Cylinder Block
Bloc-cylindres
Zylinderblock
Monoblocco
Bloque de cilindros
Motorblock
RE522905PCDB02 A.1
P99C13 | 12/18 | 112
460 Cylinder Block 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
........
RE508185
U13639
RE537237
SE501816
R132518
19M8999
R48685
R116466
R119874
T18891
R26650
R115299
RE505501
RE63674
T20168
T23474
R97185
15H695
R131182
RE71255
15H584
RE507807
RE537834
Part Name
Cylinder Block
Fitting
O-Ring
Camshaft
Camshaft Reman
Plate
Screw
Dowel Pin
Plug
Bushing
Plug
Dowel Pin
Bushing
Bleed Valve
Valve
Washer
Cap Screw
O-Ring
Pipe Plug
Orifice
Pipe Plug
Pipe Plug
Pipe Plug
Elbow Fitting
Qty.
Engine
Serial No.
1
2
1
1
1
1
2
4
1
1
1
1
6
1
1
10
10
1
1
4
5
1
1
1
(A) Threads With Pre-Applied Sealant
Filetages avec produit d'étanchéité préappliqué
Gewinde mit voraufgetragenem Dichtmittel
Filetti con sigillante preapplicato
Roscas con pasta selladora preaplicada
Gängor med redan applicerat tätningsmedel
P99C13 | 12/18 | 113
Remarks
MARKED R504849 OR R534172; ORDER RE536966
1-5/8''-12 UN
37.465 X 2.997 mm (1.475" X 0.118")
MARKED R518734 OR RE522908
MARKED R518734 OR RE522908; REMAN FOR RE537237
M8 X 25
ALSO ORDER TY6333
OD = 16 mm
9.525 X 25.400 mm (3/8" X 1")
KIT
13.106 X 21.996 X 2.286 mm (33/64" X 0.866" X 0.090")
12.700 X 95.250 mm (1/2" X 3-3/4")
15.469 X 3.531 mm (39/64" X 0.139")
3/8", 3/8''-18 NPT
(A) 1/8''-27 NPT, SUB FOR R104592 AND RE42713
1/2", 1/2''-14 NPT
(A) 1/4''-18 NPT
(A)
460 Cylinder Block 4045AFM85
P99C13 | 12/18 | 114
470 Crankshaft 4045AFM85
4722- 132
Sectional Pictorial Index
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Avsnittsbildregister
RGP17305 A.1
P99C13 | 12/18 | 115
470 Crankshaft 4045AFM85
4722
4722
4722
4722
4722
4722
Crankshaft / Bearings
Vilebrequin / coussinets
Kurbelwelle / Lager
Albero a gomiti e cuscinetti
Cigüeñal / cojinete
Vevaxel / lager
4722_RE545373_PCD C.1
Key
1
2
3
4
5
6
7
Part No.
RE538081
R120631
R505609
R48685
R531927
RE65168
RE65165
Part Name
Crankshaft
Gear
Shaft Key
Dowel Pin
Cap Screw
Bearing Kit
Bearing Kit
Qty.
Engine
Serial No.
1
1
1
1
6
1
4
P99C13 | 12/18 | 116
Remarks
ALSO ORDER RE537070 AND RE538097
480 Connecting Rod, Piston and Liner 4045AFM85
4866- 134
Sectional Pictorial Index
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Avsnittsbildregister
RGP17306 A.1
P99C13 | 12/18 | 117
480 Connecting Rod, Piston and Liner 4045AFM85
4866
4866
4866
4866
4866
4866
Connecting Rod, Piston and Liner
Bielle, piston et chemise
Pleuelstange, Kolben und Büchse
Biella, pistone e camicia
Biela, émbolo y forro
Vevstake, kolv och foder
4866_RE554216_PCD A.3
P99C13 | 12/18 | 118
480 Connecting Rod, Piston and Liner 4045AFM85
Key
1
2
3
4
5
6
7
8
9
Part No.
RE540936
RE524453
AR65507
R54114
R502755
RE500608
SE501094
R114082
R501124
RE65908
Part Name
Cylinder Kit
Piston Ring Kit
O-Ring Kit
Snap Ring
Piston Pin
Connecting Rod
Connecting Rod Reman
Bushing
Screw
Bearing
Qty.
Engine
Serial No.
4
1
1
8
4
4
4
1
2
4
P99C13 | 12/18 | 119
Remarks
REMAN FOR RE500608
480 Connecting Rod, Piston and Liner 4045AFM85
P99C13 | 12/18 | 120
490 Rocker Arm and Rocker Arm Shaft 4045AFM85
4906- 138
Sectional Pictorial Index
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RGP17307 A.1
P99C13 | 12/18 | 121
490 Rocker Arm and Rocker Arm Shaft 4045AFM85
4906
4906
4906
4906
4906
4906
Rocker Arm / Shaft / Tappet / Push Rod
Culbuteur / arbre / poussoir de soupape / tige
Kipphebel / Kipphebelwelle / Stößel / Stößelstange
Bilanciere/Albero/Punteria/Asta punteria
Balancín / árbol / botador / varilla de empuje
Vipparm / vipparmsaxel / kam / stötstång
RE523427PCDC01 A.1
P99C13 | 12/18 | 122
Key
Part No.
Part Name
Qty.
Engine
Serial No.
HFJ85
490 Rocker Arm and Rocker Arm Shaft 4045AFM85
1
2
3
4
5
RE533149
R505174
R504209
R123565
........
Rocker Arm Shaft
Gasket
Push Rod
Cam Follower
Cradle
1
1
8
8
1
X
X
X
X
X
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
R520867
R502341
24M7096
R521458
RE523032
19M8966
R516140
19M9170
R504631
RE516490
30M7004
14M7148
RE504210
R505543
RE523023
O-Ring
Valve Bridge
Washer
Screw
Cap
Screw
Strap
Screw
Clamp
Rocker Arm Shaft
Plug
Nut
Rocker Arm
Spring
Rocker Arm
1
8
2
5
1
1
3
1
1
1
2
8
4
4
4
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(A) EXHAUST
ECHAPPEMENT
AUSPUFF
SCARICO
ESCAPE
AVGASROER
Remarks
(SUB FOR RE523426) KIT
NSEP (MARKED R522208 OR R525453) (ORDER
RE533149)
6.020 X 2.616 mm (0.237" X 0.103")
10.500 X 18 X 1.600 mm
M10 X 50
M8 X 50
(MARKED R505150)
M10
(A)
(B)
(B) INTAKE
SOUPAPE D'ADMISSION
EINLASSVENTIL
VALVOLA DI ASPIRAZIONE
VALVULA DE ADMISION
INSUGNINGSVENTIL
P99C13 | 12/18 | 123
490 Rocker Arm and Rocker Arm Shaft 4045AFM85
P99C13 | 12/18 | 124
500 Oil Pump 4045AFM85
5001- 142
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RGP17308 A.1
P99C13 | 12/18 | 125
500 Oil Pump 4045AFM85
5001
5001
5001
5001
5001
5001
Oil Pump
Pompe à huile
Ölpumpe
Pompa olio
Bomba de aceite
Oljepump
5001_RE57763_PCD A.1
Key
1
2
3
4
5
6
Part No.
19M7802
R120638
14M7066
RE504914
R97185
R121376
Part Name
Qty.
Screw
Gear
Nut
Oil Pump
O-Ring
Tube
2
1
1
1
1
1
Engine
Serial No.
P99C13 | 12/18 | 126
Remarks
M8 X 65
Z = 30
M12
510 Cylinder Head with Valves 4045AFM85
5158- 144
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Avsnittsbildregister
RGP17309 A.1
P99C13 | 12/18 | 127
510 Cylinder Head with Valves 4045AFM85
5158
5158
5158
5158
5158
5158
Cylinder Head With Valves
Cylinder Head With Valves
Cylinder Head With Valves
Cylinder Head With Valves
Culata con válvulas
Cylinder Head With Valves
5158_RE553949_PCD A.1
P99C13 | 12/18 | 128
510 Cylinder Head with Valves 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
R534091
R521544
R520867
R502512
RE553422
CD16284
RE543935
RE71255
R518872
RE518083
R515033
RE557891
R502367
R534978
RE526519
RE557890
RE518082
R515034
R116515
RE519115
Part Name
Cap Screw
Bushing
O-Ring
Sleeve
Cylinder Head
Plug
Sleeve
Pipe Plug
Spring
Valve Seat Insert
Valve Seat Insert
Valve Kit
Cap
Retainer
Seal
Valve Kit
Valve Seat Insert
Valve Seat Insert
Engine Cylinder Head Gasket
Seal
Qty.
Engine
Serial No.
18
2
5
4
1
3
4
1
16
4
8
4
16
32
16
4
4
8
1
4
(A) Exhaust
Échappement
Auspuff
Scarico gas
Escape
Avgas
(B) Intake
Admission
Ansaugung
Aspirazione
Admisión
Inlopp
P99C13 | 12/18 | 129
Remarks
(A) INCLUDES (2) RE519115
(B) INCLUDES (2) RE519115
NOT ILLUSTRATED
510 Cylinder Head with Valves 4045AFM85
P99C13 | 12/18 | 130
520 Auxiliary Drive 4045AFM85
5201- 148
5202- 150
5204- 152
Sectional Pictorial Index
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Avsnittsbildregister
RGP17310 A.1
P99C13 | 12/18 | 131
520 Auxiliary Drive 4045AFM85
5201
5201
5201
5201
5201
5201
Auxiliary Drive
Entraînement auxiliaire
Zusatzantrieb
Comando ausiliario
Transmisión adicional
Extra drev
RE59504PCDD03 A.1
P99C13 | 12/18 | 132
520 Auxiliary Drive 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
14M7299
R135757
R522690
T20758
19M7753
24M7047
RE500824
42M7071
T77814
38H5015
51M7040
RE506914
R123593
R51936
R110664
15H700
Part Name
Flange Nut
Cover
Gasket
O-Ring
Cap Screw
Washer
Adapter Fitting
Stud
O-Ring
Elbow Fitting
O-Ring
Oil Line
Tube Nut
Sealing Washer
Coupling
Pipe Bushing
Qty.
Engine
Serial No.
2
1
1
1
2
AR
1
2
1
1
1
1
1
1
1
1
P99C13 | 12/18 | 133
Remarks
M12
107.620 X 2.616 mm (4.237" X 0.103")
M12 X 70
13 X 24 X 2.500 mm
LGTH = 60 mm
7.650 X 1.780 mm (0.301" X 0.070")
M12 X 1.5 X 9/19"-18 UNF, ALSO ORDER T77814
9.300 X 2.200 mm
5.560 X 10.500 X 5.410 mm (7/32" X 0.413" X 0.213")
1/4"-18 NPT X 1/2"-24 UNS
1/4", 3/8"-18 NPT X 1/4"-18 NPT
520 Auxiliary Drive 4045AFM85
5202
5202
5202
5202
5202
5202
Auxiliary Drive
Entraînement auxiliaire
Zusatzantrieb
Comando ausiliario
Transmisión adicional
Extra drev
5202_RE59502_PCD A.1
P99C13 | 12/18 | 134
520 Auxiliary Drive 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
RE500825
19M7785
R85145
R96935
T77814
38H5015
51M7040
19M7753
24M7047
R134465
RE506914
R51936
R110664
15H700
Part Name
Adapter Fitting
Screw
Cover
Gasket
O-Ring
Elbow Fitting
O-Ring
Cap Screw
Washer
Gasket
Oil Line
Sealing Washer
Coupling
Pipe Bushing
Qty.
Engine
Serial No.
1
2
1
1
1
1
1
2
2
1
1
1
1
1
P99C13 | 12/18 | 135
Remarks
M10 X 25
M12 X 1.5 X 9/16"-18 UNF, ALSO ORDER T77814
9.300 X 2.200 mm
M12 X 70
13 X 24 X 2.500 mm
1/4"-18 NPT X 1/2"-24 UNS
1/4", 3/8"-18 NPT X 1/4"-18 NPT
520 Auxiliary Drive 4045AFM85
5204
5204
5204
5204
5204
5204
Auxiliary Drive
Entraînement auxiliaire
Zusatzantrieb
Comando ausiliario
Transmisión adicional
Extra drev
RE59264PCDD01 A.1
Key
1
2
3
Part No.
T20758
R135757
19M7790
Part Name
O-Ring
Cover
Screw
Qty.
Engine
Serial No.
1
1
2
P99C13 | 12/18 | 136
Remarks
M12 X 35
570 Water Pump Inlet 4045AFM85
5726- 154
5740- 155
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RGP17312 A.1
P99C13 | 12/18 | 137
570 Water Pump Inlet 4045AFM85
5726
5726
5726
5726
5726
5726
Water Pump Inlet
Entrée de pompe à eau
Wasserpumpeneinlass
Ingresso pompa acqua
Entrada de bomba de agua
Vattenpumpinlopp
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
TY22486
T27104
TY22470
RE504012
19M8468
R502259
19M7802
R501462
R121635
R89944
15H604
Part Name
Hose Clamp
Radiator Hose
Clamp
Tube
Screw
Hose
Screw
Stud
Elbow Fitting
O-Ring
Pipe Plug
Qty.
Engine
Serial No.
SFM50
TFM50
CDP47316 A.1
1
1
3
1
1
1
1
1
1
1
1
P99C13 | 12/18 | 138
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
XX
Remarks
M16 X 25
M8 X 65
M8 X LGTH = 58 mm
50.394 X 3.531 mm (1-63/64" X 0.139")
1/4", 1/4"-18 NPT
570 Water Pump Inlet 4045AFM85
5740
5740
5740
5740
5740
5740
Water Pump Inlet
Entrée de pompe à eau
Wasserpumpeneinlass
Ingresso pompa acqua
Entrada de bomba de agua
Vattenpumpinlopp
5740_RE550377_PCD C.1
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
R501462
R89944
RE46685
51M7043
R502983
19M7802
AR65294
R519500
RE554161
19M7867
RE40436
T27104
15H604
Part Name
Stud
O-Ring
Fitting Plug
O-Ring
Water Pump Connection
Screw
Clamp
Hose
Tube
Screw
Clamp
Radiator Hose
Pipe Plug
Qty.
Engine
Serial No.
1
1
1
1
1
1
3
1
1
1
1
1
1
P99C13 | 12/18 | 139
Remarks
15.300 X 2.200 mm
M8 X 65
M8 X 25
1/4"
570 Water Pump Inlet 4045AFM85
P99C13 | 12/18 | 140
590 Oil Cooler 4045AFM85
5947- 158
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RGP17313 A.1
P99C13 | 12/18 | 141
590 Oil Cooler 4045AFM85
5947
5947
5947
5947
5947
5947
Oil Cooler
Refroidisseur d’huile
Ölkühler
Scambiatore di calore olio
Enfriador de aceite
Oljekylare
5947_RE526549_PCD A.1
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
RE67231
RE56690
T122075
R123501
R520983
RE46686
51M7040
RE508599
R501428
R504734
........
19M7802
19M7970
RE67238
RE46685
51M7043
Part Name
Screw
Oil Cooler
O-Ring
Gasket
Housing
Fitting Plug
O-Ring
Adapter Fitting
Gasket
O-Ring
Adapter Fitting
Screw
Screw
Screw
Fitting Plug
O-Ring
Qty.
Engine
Serial No.
6
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
(A) With Pre-Applied Sealant
Avec produit d'étanchéité préappliqué
Mit voraufgetragenem Dichtmittel
Con sigillante preapplicato
Con pasta selladora preaplicada
Med redan applicerat tätningsmedel
P99C13 | 12/18 | 142
Remarks
(A)
7 PLATES
9.300 X 2.200 mm
MARKED R502811; ORDER RE508599
M8 X 65
M8 X 100
(A)
15.300 X 2.200 mm
620 Alternator Mounting 4045AFM85
6257- 160
62AE- 161
Sectional Pictorial Index
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RGP17314 A.1
P99C13 | 12/18 | 143
620 Alternator Mounting 4045AFM85
6257
6257
6257
6257
6257
6257
Alternator Brackets
Supports de l'alternateur
Drehstromgenerator-Halterungen
Staffe dell'alternatore
Soporte de alternador
Generatorfästen
6257_RE517275_PCD B.1
Key
1
2
3
4
5
6
7
8
9
10
11
Part No.
R529946
19M7785
19M7786
19M7801
R516510
19M7944
R135423
R516569
14M7296
R516574
R134010
Part Name
Bracket
Screw
Screw
Screw
Hose
Screw
Bushing
Strap
Flange Nut
Bracket
Bushing
Qty.
Engine
Serial No.
1
2
7
2
1
1
1
1
3
1
1
P99C13 | 12/18 | 144
Remarks
M10 X 25
M10 X 30
M8 X 60
M10 X 120
M10
620 Alternator Mounting 4045AFM85
62AE
62AE
62AE
62AE
62AE
62AE
Alternator Brackets
Supports de l'alternateur
Drehstromgenerator-Halterungen
Staffe dell'alternatore
Soporte de alternador
Generatorfästen
62AE_RE532526_PCD B.1
Key
1
2
3
4
5
6
7
8
Part No.
R529946
R515609
R516510
19M7785
19M7786
19M7801
14M7296
R516574
Part Name
Bracket
Strap
Hose
Screw
Screw
Screw
Flange Nut
Bracket
Qty.
Engine
Serial No.
1
1
1
2
7
2
3
1
P99C13 | 12/18 | 145
Remarks
M10 X 25
M10 X 30
M8 X 60
M10
630 Low Pressure Fuel Lines 4045AFM85
63ES
63ES
63ES
63ES
63ES
63ES
Low Pressure Fuel Lines
Conduites d'alimentation basse pression
Niederdruck-Kraftstoffleitungen
Tubi di alimentazione bassa pressione
Tuberías de combustible a baja presión
Lågtrycksledningar för bränsle
63ES_RE550766_PCD A.1
P99C13 | 12/18 | 146
630 Low Pressure Fuel Lines 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
RE502173
51M7039
RE550723
R51936
R97061
RE550742
RE524220
AR85519
R123593
RE550731
RE60028
RE60071
RE502174
51M7041
RE553047
R67092
38H5008
T77613
51M7040
T78974
19M7783
RE46686
RE523854
RE553028
RE500576
RE507247
R500271
RE553230
RE524399
T30785
Part Name
Fitting
O-Ring
Fuel Line
Sealing Washer
Tee Fitting
Fuel Line
Fitting
Plug
Tube Nut
Fuel Line
Fitting
Fitting
Elbow Fitting
O-Ring
Fuel Line
Sealing Washer
Adapter Fitting
O-Ring
O-Ring
Clamp
Screw
Fitting Plug
Adapter Fitting
Fuel Line
Fitting
Hose Fitting
O-Ring
Fuel Line
Adapter Fitting
Clamp
Qty.
Engine
Serial No.
1
5
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
5
8
2
3
3
1
1
1
1
1
1
1
2
P99C13 | 12/18 | 147
Remarks
8.100 X 1.600 mm
11.300 X 2.200 mm
9.300 X 2.200 mm
M10 X 16
ALSO ORDER R500271
630 Low Pressure Fuel Lines 4045AFM85
P99C13 | 12/18 | 148
640 Exhaust Elbow 4045AFM85
6402- 166
6403- 167
6405- 168
Sectional Pictorial Index
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RGP17315 A.1
P99C13 | 12/18 | 149
640 Exhaust Elbow 4045AFM85
6402
6402
6402
6402
6402
6402
Exhaust Elbow
Collecteur d'échappement
Auspuffknie
Gomito di scarico
Colector de escape
Avgaskrök
6402_RE49958_PCD A.1
Key
1
2
3
Part No.
RE47537
R110108
RE71255
Part Name
Clamp
Elbow Fitting
Pipe Plug
Qty.
Engine
Serial No.
1
1
1
P99C13 | 12/18 | 150
Remarks
640 Exhaust Elbow 4045AFM85
6403
6403
6403
6403
6403
6403
Exhaust Elbow
Collecteur d'échappement
Auspuffknie
Gomito di scarico
Colector de escape
Avgaskrök
6403_RE50015_PCD A.2
Key
1
2
3
4
5
6
Part No.
RE506716
15H638
RE47537
TY22467
R504046
TY22470
Part Name
Elbow Fitting
Pipe Plug
Clamp
Clamp
Hose
Clamp
Qty.
Engine
Serial No.
1
1
1
1
1
1
P99C13 | 12/18 | 151
Remarks
1/8"
640 Exhaust Elbow 4045AFM85
6405
6405
6405
6405
6405
6405
Exhaust Elbow
Collecteur d'échappement
Auspuffknie
Gomito di scarico
Colector de escape
Avgaskrök
6405_RE57675_PCD A.1
Key
1
2
3
Part No.
RE506716
15H638
RE47537
Part Name
Elbow Fitting
Pipe Plug
Clamp
Qty.
Engine
Serial No.
1
1
1
P99C13 | 12/18 | 152
Remarks
1/8"
650 Turbocharger 4045AFM85
65H7- 170
65J3- 172
Sectional Pictorial Index
Index d'illustrations par sections.
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Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17316 A.1
P99C13 | 12/18 | 153
650 Turbocharger 4045AFM85
65H7
65H7
65H7
65H7
65H7
65H7
Turbocharger / Lines
Turbocompresseur / conduites
Turbolader / Leitungen
Turbocompressore e tubi
Turbocompresor / Tuberías
Turboaggregat / ledningar
65H7_RE553334_PCD B.1
P99C13 | 12/18 | 154
650 Turbocharger 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
SE502269
RE549173
14M7296
AT13740
15H562
R123570
19M8063
RE561519
61M5121
T77858
51M7045
RE46686
51M7040
R521324
51M7043
RE65978
R524438
RE553330
RE523561
RE502650
M87733
R63548
RE521531
RE561520
RE553333
R51936
R73291
19M7783
Part Name
Turbocharger Reman
Gasket
Flange Nut
Drain Valve
Pipe Plug
Gasket
Screw
Oil Line
Adapter Fitting
O-Ring
O-Ring
Fitting Plug
O-Ring
Fitting
O-Ring
Clamp
Hose
Line
Elbow Fitting
Fitting
Adapter Fitting
O-Ring
Adapter Fitting
Oil Line
Line
Sealing Washer
Clamp
Screw
Qty.
Engine
Serial No.
1
1
4
1
2
1
2
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
P99C13 | 12/18 | 155
Remarks
MARKED RE553349
M10
1"
M8 X 25
19.300 X 2.200 mm
9.300 X 2.200 mm
15.300 X 2.200 mm
SUB FOR RE553331
M10 X 16
650 Turbocharger 4045AFM85
65J3
65J3
65J3
65J3
65J3
65J3
Turbocharger
Turbocompresseur
Turbolader
Turbocompressore
Turbocompresor
Turboaggregat
65J3_RE554417_PCD A.2
P99C13 | 12/18 | 156
650 Turbocharger 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
RE557987
RE549173
14M7296
RE502650
RE553333
R51936
RE521531
R63548
RE561520
M87733
15H562
RE523561
T77858
RE553330
RE65978
R524438
R521324
51M7043
RE46686
51M7040
38H5121
51M7045
RE561519
19M8063
R123570
AT13740
R73291
19M7783
Part Name
Turbocharger
Gasket
Flange Nut
Fitting
Line
Sealing Washer
Adapter Fitting
O-Ring
Oil Line
Adapter Fitting
Pipe Plug
Elbow Fitting
O-Ring
Line
Clamp
Hose
Fitting
O-Ring
Fitting Plug
O-Ring
Adapter Fitting
O-Ring
Oil Line
Screw
Gasket
Drain Valve
Clamp
Screw
Qty.
Engine
Serial No.
1
1
4
1
1
2
1
2
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
P99C13 | 12/18 | 157
Remarks
M10
1"
15.300 X 2.200 mm
9.300 X 2.200 mm
19.300 X 2.200 mm
M8 X 25
M10 X 16
650 Turbocharger 4045AFM85
P99C13 | 12/18 | 158
660 Temperature Switch 4045AFM85
6698- 176
Sectional Pictorial Index
Index d'illustrations par sections.
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Avsnittsbildregister
RGP17317 A.1
P99C13 | 12/18 | 159
660 Temperature Switch 4045AFM85
6698
6698
6698
6698
6698
6698
Temperature Switch - Plug
Contacteur thermostatique - connecteur
Temperaturschalter - Stecker
Interruttore temperatura - Spina
Interruptor de temperatura - Enchufe
Temperaturkontakt – plugg
RE500556PCDD02 A.1
Key
1
Part No.
15H584
Part Name
Qty.
Pipe Plug
1
Engine
Serial No.
P99C13 | 12/18 | 160
Remarks
1/2"
670 Engine Sensors 4045AFM85
6775- 178
Sectional Pictorial Index
Index d'illustrations par sections.
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Avsnittsbildregister
RGP17318 A.1
P99C13 | 12/18 | 161
670 Engine Sensors 4045AFM85
6775
6775
6775
6775
6775
6775
Engine Sensors
Capteurs du moteur
Motorsensoren
Sensori motore
Sensores de motor
Motorsensorer
6775_RE554096_PCD A.1
P99C13 | 12/18 | 162
670 Engine Sensors 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
Part No.
RE519144
51M7044
R517471
RE522794
T18433
RE537639
RE525016
RE52722
51M7041
RE167207
Part Name
Sensor
O-Ring
Wheel
Sensor
Adapter Fitting
Manifold Air Press. Sensor
Thermocouple
Temperature Sensor
O-Ring
Sensor
Qty.
Engine
Serial No.
2
2
1
1
1
1
1
1
1
1
Remarks
(A)
17.300 X 2.200 mm
(G)
(B)
(C)
(D)
(E)
11.300 X 2.200 mm
(F)
(A) Crankshaft Position Sensor
Capteur de position du vilebrequin
Kurbelwellen-Stellungssensor
Sensore posizione albero a gomiti
Sensor de posición de cigüeñal
Vevaxelns lägessensor
(B) Fuel Pressure Sensor
Capteur de pression du carburant
Sensor für Kraftstoffdruck
Sensore di pressione combustibile
Sensor de presión de combustible
Bränsletrycksgivare
(C) Manifold Air Pressure Sensor
Capteur de pression d'air du collecteur
d'admission
Sensor für Luftdruck im Ansaugkrümmer
Sensore pressione aria collettore
Sensor de presión de aire del colector
Sensor för grenrörets lufttryck
(D) Air Intake Temperature Sensor
Capteur de température d'air
d'admission
Sensor für Ansauglufttemperatur
Sensore temperatura presa d'aria
Sensor de temperatura de admisión de
aire
Temperaturgivare för luftintag
(E) Coolant Temperature Sensor
Capteur de température du liquide de
refroidissement
Sensor für Kühlmitteltemperatur
Sensore temperatura liquido di
raffreddamento
Sensor de temperatura del refrigerante
Temperatursensor, kylvätska
(F) Engine Oil Pressure Sensor
Capteur de pression d'huile moteur
Motoröldrucksensor
Sensore pressione olio motore
Sensor de presión de aceite de motor
Motoroljetrycksgivare
(G) Crankshaft Timing Wheel
Roue codeuse de vilebrequin
Kurbelwellen-Steuerrad
Ruota di fasatura albero a gomiti
Rueda de sincronización del cigüeñal
Vevaxelns transmissionsdrev
P99C13 | 12/18 | 163
670 Engine Sensors 4045AFM85
P99C13 | 12/18 | 164
760 Oil Switch 4045AFM85
7699- 182
Sectional Pictorial Index
Index d'illustrations par sections.
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Indice illustrato delle sezioni
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Avsnittsbildregister
RGP17325 A.1
P99C13 | 12/18 | 165
760 Oil Switch 4045AFM85
7699
7699
7699
7699
7699
7699
Oil Pressure Switch - Plug
Manostat d'huile - Bouchon
Öldruckschalter - Stopfen
Pressostato olio - Spina
Interruptor de presión de aceite - Tapón
Oljetryckvakt – Plugg
RE60160PCDD02 A.1
Key
1
Part No.
RE71255
Part Name
Qty.
Pipe Plug
1
Engine
Serial No.
P99C13 | 12/18 | 166
Remarks
800 Sea Water Pump 4045AFM85
8024- 184
Sectional Pictorial Index
Index d'illustrations par sections.
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Avsnittsbildregister
RGP17326 A.1
P99C13 | 12/18 | 167
800 Sea Water Pump 4045AFM85
8024
8024
8024
8024
8024
8024
Sea Water Pump
Pompe à eau de mer
Seewasserpumpe
Pompa dell'acqua di mare
Bomba de agua de mar
Havsvattenpump
8024_RE535914_PCD A.1
P99C13 | 12/18 | 168
800 Sea Water Pump 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
..
..
Part No.
RE538665
U42111
19M9962
24M7537
19M8306
RE538663
19M7867
19M9962
24M7537
H26723
R522690
R135101
RE538664
U42111
24M7537
19M9963
RE49896
RE540391
Part Name
Adapter
O-Ring
Screw
Washer
Screw
Water Pump
Screw
Screw
Washer
Drain Plug
Gasket
Gear
Adapter
O-Ring
Washer
Screw
Impeller Kit
Pump Repair Kit
Qty.
Engine
Serial No.
1
1
4
4
2
1
4
3
3
2
1
1
1
1
4
4
1
1
(A) Water Pump Major Repair
Réparation importante de pompe à eau
Wasserpumpen-Grundreparatur
Riparazione radicale pompa acqua
Reparación mayor de bomba de agua
Större reparation för vattenpump
P99C13 | 12/18 | 169
Remarks
M8 X 20
8.400 X 15 X 1.600 mm
M12 X 50
M8 X 25
M8 X 20
8.400 X 15 X 1.600 mm
8.400 X 15 X 1.600 mm
M8 X 25
(A)
800 Sea Water Pump 4045AFM85
P99C13 | 12/18 | 170
810 Water Separator 4045AFM85
81BN- 188
81D2- 190
Sectional Pictorial Index
Index d'illustrations par sections.
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Avsnittsbildregister
RGP17330 A.1
P99C13 | 12/18 | 171
810 Water Separator 4045AFM85
81BN
81BN
81BN
81BN
81BN
81BN
Water Separator / Primary Fuel Filter
Séparateur d'eau / préfiltre à carburant
Wasserabscheider / Kraftstoff-Vorfilter
Separatore condensa/Filtro carburante primario
Separador de agua/filtro primario de combustible
Vattenavskiljare / primärbränslefilter
81BN_RE552965_PCD A.2
P99C13 | 12/18 | 172
810 Water Separator 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
RE552964
R515068
U13639
19M7785
RE553366
RE526834
RE558208
RE521540
RE54723
RE509677
19M7813
R114358
RE553367
R120250
RE521538
(A) WITH
WITH
WITH
WITH
WITH
WITH
12V
12V
12V
12V
12V
12V
Part Name
Bracket
Pipe Plug
O-Ring
Screw
Filter Head
Filter Kit
Seal Kit
Fuel Filter
Drain Valve
Wiring Harness
Screw
Spacer
Filter Head
Drain Valve
Filter Element
Qty.
Engine
Serial No.
1
2
2
6
1
2
2
1
1
1
1
1
1
1
1
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
P99C13 | 12/18 | 173
Remarks
M10 X 25
(A)
10 MICRONS
12V
M12 X 45
2 MICRONS
810 Water Separator 4045AFM85
81D2
81D2
81D2
81D2
81D2
81D2
Water Separator / Primary Fuel Filter
Séparateur d'eau / préfiltre à carburant
Wasserabscheider / Kraftstoff-Vorfilter
Separatore condensa/Filtro carburante primario
Separador de agua/filtro primario de combustible
Vattenavskiljare / primärbränslefilter
81D2_RE554420_PCD A.1
P99C13 | 12/18 | 174
810 Water Separator 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
RE552964
R515068
U13639
RE553368
RE526834
RE521540
RE54723
RE558208
RE509678
19M7813
R114358
19M7785
RE553367
RE521538
R120250
(A) WITH
WITH
WITH
WITH
WITH
WITH
24V
24V
24V
24V
24V
24V
Part Name
Bracket
Pipe Plug
O-Ring
Filter Head
Filter Kit
Fuel Filter
Drain Valve
Seal Kit
Wiring Harness
Screw
Spacer
Screw
Filter Head
Filter Element
Drain Valve
Qty.
Engine
Serial No.
1
2
2
1
2
1
1
2
1
1
1
6
1
1
1
PUMP
PUMP
PUMP
PUMP
PUMP
PUMP
P99C13 | 12/18 | 175
Remarks
(A)
10 MICRONS
24 V
M12 X 45
M10 X 25
2 MICRONS
810 Water Separator 4045AFM85
P99C13 | 12/18 | 176
840 Engine Wiring Harness 4045AFM85
84DX- 194
84FD- 196
Sectional Pictorial Index
Index d'illustrations par sections.
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Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17331 A.1
P99C13 | 12/18 | 177
840 Engine Wiring Harness 4045AFM85
84DX
84DX
84DX
84DX
84DX
84DX
Engine Wiring Harness
Faisceau moteur
Engine Wiring Harness
Engine Wiring Harness
Grupo de cables del motor
Engine Wiring Harness
84DX_RE552458_PCD A.1
P99C13 | 12/18 | 178
840 Engine Wiring Harness 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Part No.
RE552459
57M10605
57M10604
57M10606
57M10604
R44302
57M7305
57M7280
57M8601
RE12362
R78052
57M8601
57M9781
57M10829
57M9244
RE258807
57M8625
57M9775
57M8634
57M8407
57M8403
57M8400
57M8601
57M8625
57M8601
RE559572
57M7919
57M7749
57M7750
57M8112
57M7304
57M8131
57M10615
57M10613
57M7280
14M7298
57M10837
R529573
24M7476
57M7547
57M9786
57M7555
RE12363
R78053
19M7861
RE52665
57M8487
57M8487
57M8600
57M8487
57M8267
57M8487
19M7866
R537523
14M7296
R537520
37M7089
19M7774
R537521
R522924
19M7785
19M7867
R537522
Part Name
Wiring Harness
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Tie Band
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Electrical Connector Assy
Electrical Connector Assy
Elec. Connector Housing
Elec. Connector Housing
Half Clamp
Clip
Tie Band
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Harness Kit
Elec. Connector Housing
Electrical Connector Assy
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Electronic Terminator
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Flange Nut
Half Clamp
Stud
Washer
Elec. Connector Terminal
Elec. Connector Housing
Elec. Connector Housing
Electrical Connector Assy
Electrical Connector Assy
Screw
Relay
Electrical Connector Cap
Electrical Connector Cap
Elec. Connector Housing
Electrical Connector Cap
Elec. Connector Housing
Electrical Connector Cap
Screw
Bracket
Flange Nut
Bracket
Screw
Screw
Bracket
Bracket
Screw
Screw
Bracket
Qty.
Engine
Serial No.
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
4
1
3
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
1
P99C13 | 12/18 | 179
Remarks
M8
8.400 X 21 X 4 mm
M6 X 10
M8 X 20
M10
M6 X 12
M6 X 12
M10 X 25
M8 X 25
840 Engine Wiring Harness 4045AFM85
84FD
84FD
84FD
84FD
84FD
84FD
Engine Wiring Harness
Faisceau moteur
Motorkabelbaum
Cavo elettrico motore
Grupo de cables del motor
Motorns kabelhärva
84FD_RE555603_PCD A.1
P99C13 | 12/18 | 180
840 Engine Wiring Harness 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part No.
RE552459
57M10605
57M10604
57M10606
57M10604
R44302
57M7305
57M7280
57M8601
RE12362
R78052
57M8601
57M9781
57M10829
57M9244
RE258807
57M8625
57M9775
57M8634
57M8407
57M8403
57M8400
57M8601
57M8625
57M8601
RE559574
57M7919
57M7749
57M7750
57M8112
57M7304
57M8131
57M8637
57M10615
57M10613
57M7280
14M7298
57M10837
R529573
24M7476
57M7547
57M9786
57M9789
57M7555
RE12363
R78053
19M7861
RE505214
R104570
57M8487
57M8600
57M8487
57M8267
57M8487
19M7866
R537523
14M7296
R537520
37M7089
19M7774
R537521
R522924
19M7785
19M7867
R537522
Part Name
Wiring Harness
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Tie Band
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Electrical Connector Assy
Electrical Connector Assy
Elec. Connector Housing
Elec. Connector Housing
Half Clamp
Clip
Tie Band
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Harness Kit
Elec. Connector Housing
Electrical Connector Assy
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Electronic Terminator
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Flange Nut
Half Clamp
Stud
Washer
Elec. Connector Terminal
Elec. Connector Housing
Elec. Connector Housing
Elec. Connector Housing
Electrical Connector Assy
Electrical Connector Assy
Screw
Relay Module
Electrical Connector Assy
Electrical Connector Cap
Elec. Connector Housing
Electrical Connector Cap
Elec. Connector Housing
Electrical Connector Cap
Screw
Bracket
Flange Nut
Bracket
Screw
Screw
Bracket
Bracket
Screw
Screw
Bracket
Qty.
Engine
Serial No.
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
1
2
1
P99C13 | 12/18 | 181
Remarks
M8
8.400 X 21 X 4 mm
M6 X 10
M8 X 20
M10
M6 X 12
M6 X 12
M10 X 25
M8 X 25
840 Engine Wiring Harness 4045AFM85
P99C13 | 12/18 | 182
870 Belt Tensioner 4045AFM85
8701- 200
8726- 201
Sectional Pictorial Index
Index d'illustrations par sections.
Gruppenbildindex
Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17319 A.1
P99C13 | 12/18 | 183
870 Belt Tensioner 4045AFM85
BELT TENSIONER
BELT TENSIONER
BELT TENSIONER
BELT TENSIONER
TENSOR DE CORREA
BELT TENSIONER
Key
1
2
3
4
Part No.
R518210
RE518097
24M7106
19M8183
Part Name
Spacer
Belt Tensioner
Washer
Cap Screw
Qty.
Engine
Serial No.
5425
5625
5725
RE59701PCDD03 A.1
1
1
1
1
P99C13 | 12/18 | 184
Remarks
XXX
XXX
X X X 10 X 18 X 2.500 mm
X X X M10 X 90
870 Belt Tensioner 4045AFM85
8726
8726
8726
8726
8726
8726
Belt Tensioner
Tendeur de courroie
Riemenspannvorrichtung
Tendicinghia
Tensor de correa
Remspännare
RE528385PCDA01 A.1
Key
1
2
3
4
Part No.
RE70536
RE505264
R503813
19M8131
Part Name
Belt Tensioner
Pulley
Bolt
Screw
Qty.
Engine
Serial No.
1
1
1
1
P99C13 | 12/18 | 185
Remarks
M10 X 70
870 Belt Tensioner 4045AFM85
P99C13 | 12/18 | 186
880 Engine Oil Filter 4045AFM85
8843- 204
Sectional Pictorial Index
Index d'illustrations par sections.
Gruppenbildindex
Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17320 A.1
P99C13 | 12/18 | 187
880 Engine Oil Filter 4045AFM85
8843
8843
8843
8843
8843
8843
Engine Oil Filter
Filtre à huile moteur
Motorölfilter
Filtro olio motore
Filtro de aceite de motor
Motoroljefilter
8843_RE508950_PCD A.1
P99C13 | 12/18 | 188
880 Engine Oil Filter 4045AFM85
Key
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
RE508987
RE504564
RE505232
51M7045
R502513
RE504543
RE52242
51M7042
R500374
RE67238
19M7802
RE504836
Part Name
Filter Head
Filter Head
Fitting Plug
O-Ring
Seal
Valve
Drain Plug
O-Ring
Gasket
Screw
Screw
Oil Filter
Qty.
Engine
Serial No.
1
1
2
1
1
1
1
1
1
1
5
1
(A) Threads With Pre-Applied Sealant
Filetages avec produit d'étanchéité préappliqué
Gewinde mit voraufgetragenem Dichtmittel
Filetti con sigillante preapplicato
Roscas con pasta selladora preaplicada
Gängor med redan applicerat tätningsmedel
P99C13 | 12/18 | 189
Remarks
19.300 X 2.200 mm
13.300 X 2.200 mm
(A)
M8 X 65
SUB FOR RE541420
880 Engine Oil Filter 4045AFM85
P99C13 | 12/18 | 190
910 Engine Installation Kit 4045AFM85
917W- 208
917Y- 208
Sectional Pictorial Index
Index d'illustrations par sections.
Gruppenbildindex
Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17321 A.1
P99C13 | 12/18 | 191
910 Engine Installation Kit 4045AFM85
917W
917W
917W
917W
917W
917W
Starter Relay
Relais de démarreur
Anlasserrelais
Relè motorino avviamento
Relé de arrancador
Startmotorrelä
917W_RE541570_PCD B.6
Key
1
2
3
4
5
Part No.
19M7788
14M7303
R532134
AL153172
19M7775
Part Name
Screw
Flange Nut
Bracket
Relay
Screw
Qty.
Engine
Serial No.
2
2
1
1
2
P99C13 | 12/18 | 192
Remarks
M12 X 25
M6
12V
M6 X 16
910 Engine Installation Kit 4045AFM85
917Y
917Y
917Y
917Y
917Y
917Y
Starter Relay
Relais de démarreur
Anlasserrelais
Relè motorino avviamento
Relé de arrancador
Startmotorrelä
917Y_RE541753_PCD A.1
Key
1
2
3
4
5
Part No.
14M7303
R532134
19M7788
AT145341
19M7775
Part Name
Flange Nut
Bracket
Screw
Relay
Screw
Qty.
Engine
Serial No.
2
1
2
1
2
P99C13 | 12/18 | 193
Remarks
M6
M12 X 25
24V
M6 X 16
910 Engine Installation Kit 4045AFM85
P99C13 | 12/18 | 194
980 Lift Straps 4045AFM85
9801- 212
Sectional Pictorial Index
Index d'illustrations par sections.
Gruppenbildindex
Indice illustrato delle sezioni
Índice de ilustraciones por secciones
Avsnittsbildregister
RGP17332 A.1
P99C13 | 12/18 | 195
980 Lift Straps 4045AFM85
9801
9801
9801
9801
9801
9801
Lift Straps
Oeillets de levage
Hebestreben
Cinghie di sollevamento
Cintas de elevación
Lyftlinor
9801_RE53353_PCD A.1
Key
1
2
3
Part No.
19M7788
R502329
R502175
Part Name
Screw
Strap
Strap
Qty.
Engine
Serial No.
2
1
1
P99C13 | 12/18 | 196
Remarks
M12 X 25
REAR
FRONT
990 NLI Installed Components
P99C13 | 12/18 | 197
990 ABS Fuel Lines
No Drawing available at the time of publication.
P99C13 | 12/18 | 198
990 ABS Fuel Lines
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
10-51098
12-01131
14-04803
21-00606
18-59405
21-59508
21-52213
21-51601
18-59412
21-59507
21-45401
12-80049
19-43201
14-80811
21-31003
QTY
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
DESCRIPTION
Manifold, Fuel Line Connection 3/8 NPT
Capscrew, Hex Head M6 x 1.0 x 20 mm
Hex Nut, Nylock M6 x 1.0
M. Elbow 90, Steel 3/8NPT x 3/8-37T
Hose Aeesmbly 5/16"ID x 24" 3/8FMS x 3/8FMS
M. Connector, Steel 3/8-37T x M12 x 1/5
Elbow 90, Swivel, Steel 3/8-37T
M Elbow 90, Steel 3/8NPT x 1/4-37T
Hose Assembly 3/16"ID x 43" 1/4FMS x 1/4FMS
M. Elbow 90, Steel M10 x 1.0 x 1/4-37T
Spacer, BP. 3/8 SCHD 80 x 48 mm
Capscrew, Hex Head, Flanged M10 x 1.5 x 80mm
Adelle Clamp 1/2"ID x 3/8"STUD
Hex Nut, Flanged M10 x 1.5
Plug, Hex Head, Brass 3/8 NPT
P99C13 | 12/18 | 199
SERIAL NUMBER
-
990 Basic Engine Electrical 12V Standard Ground, CAN-BUS
No Drawing available at the time of publication.
P99C13 | 12/18 | 200
990 Basic Engine Electrical 12V Standard Ground, CAN-BUS
KEY
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
PART NUMBER
00-99401
22-41049
22-41133
22-49411
00-78215
RE540300
22-49441
12-80832
13-05001
14-80811
AT157679
22-41080
23-40009
14-00101
19-00060
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
DESCRIPTION
Label "Genset Control - Run/ Stop / Crank"
Toggle Switch, SPST On-Off 10A 250 VAC Chrome
Toggle Switch, SPST (On) - Off 10A 250 VAC Chrome
Harness Assembly
Grommet 1-1/8"ID x 1-7/8"OD 1/16"GW x 1-1/2GD
Starter 12V 2.5kW Standard Ground R.H. 2-Bolt SAE Type
12V/75A Alternator Standard Ground
Capscrew, Hex Head M10 x 1.5 x 30mm
Stud M10 x 1.5 x 25mm (37mm LOA)
Hex Nut, Flanged M10 x 1.5
Transient Voltage Protector 12V
Solenoid 12VDC 85A N.O. ISO Ground
Bracket, Solenoid Mtg
Lock Nut, Serrated Flange 1/4-20
Hose Clamp #60 S/S
P99C13 | 12/18 | 201
SERIAL NUMBER
-
990 Expanded 12V Electrical System, Standard Ground for Catalina Express
No Drawing available at the time of publication.
P99C13 | 12/18 | 202
990 Expanded 12V Electrical System, Standard Ground for Catalina Express
KEY
0
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NUMBER
10-79405
22-49409
22-70083-1
22-42047
12-00094
14-00006
22-40963
22-41016
22-42232
RE70957
12-80832
AT157679
00-78215
22-41080
23-40009
14-00101
19-00060
22-99591
22-40340
22-40536
37-90086
22-49520
22-40026
QTY
1
1
1
3
4
4
1
1
1
1
3
1
1
1
1
2
1
1
1
1
1
1
3
DESCRIPTION
Kit, Oil Pressure Manifold
Harness Assembly
Dual Station Relay Board Sub-Assembly, Manual Start
Relay, SPDT 12VDC 50A
MSCR,PH Phillips #10-32 x 3/8" S/S
Hex Nut, Nylock #10-32
Switch, Pressure 15 PSI N.O./N.C. 1/8NPT 10A Contacts
Pressure Sender 0-80 PSI Standard Ground 1/8NPT
Temperatuer Sender 250F Standard Ground 1/4NPT
Starter, 12V 4.5kW Standard Ground L.H. 3-Bolt SAE Type #1
Capscrew, Hex Head Flanged M10 x 1.5 x 30mm
Transient Voltage Protector 12V
Grommet 1-1/8"ID x 1-7/8OD 1/16GW x 1-1/2GD
Solenoid 12VDC 85A N.O. ISO Ground
Bracket, Solenoid Mounting
Lock Nut, Serrated Flange 1/4-20
Hose Clamp #60 S/S
Harness Assembly, Powerview Switched Power Adapter
Oil Temperature Switch 240oF
Coolant Pressure Switch 9PSI
Powerview Module
20 Ft. Powerfiew Extension Harness
Current Transformer 400:5
P99C13 | 12/18 | 203
SERIAL NUMBER
-
990 Oil Pressure Manifold
No Drawing available at the time of publication.
P99C13 | 12/18 | 204
990 Oil Pressure Manifold
KEY
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
10-85401
21-75703
12-04802
15-00912
15-00007
21-52205
21-00113
18-55405
21-71053
21-00132
21-00012
QTY
1
2
2
2
2
1
1
1
1
1
4
DESCRIPTION
Manifold, Oil Pressuer 6ea 1/8NPT & 1ea 1/4NPT Ports
Spacer, BP. 1/2 SCHD 80 x 21/32"
Cap Screw, Hex Head M12 x 1.75 x 40mm
Lock Washer, Helical M12
Flat Washer M12
M. Connector, Steel 1/8NPT x 1/4-37T
Elbow 45, Swiver, Steel 1/4-37T
Hose Assembly 1/4"ID x 9" (9.5"LOA) 1/4FMS x 1/4FMS S/S-TFE
M. Elbow 90, Steel 1/8NPT x 1/4-37T
Bushing, Brass 1/4NPT x 1/8NPT
Plug, Hex Head, Brass, 1/8NPT
P99C13 | 12/18 | 205
SERIAL NUMBER
-
990 Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure
No Drawing available at the time of publication.
P99C13 | 12/18 | 206
990 Pre-Alarm Switches, High Coolant Temperature / Low Oil Pressure
KEY
1
2
3
4
5
6
7
PART NUMBER
22-40357
22-40938
22-41077
12-00005
14-00003
10-19402
R536206
QTY
1
1
1
2
2
1
1
DESCRIPTION
Switch, Pressure 25PSI N.O./N.C. 1/8NPT 10A Contacts
Switch, Temperature 210F N.O./N.C. ISO Ground 3/8 NPT
Terminal Strip 10 Connection 20A 600VAC #12-22 AWG
MSCR, PH Phillips #8-32 x 3/4" S/S
Hex Nut, Nylock #8-32 S/S (18-8)
Thermostat Housing
Gasket, Thermostat Housing
P99C13 | 12/18 | 207
SERIAL NUMBER
-
990 Speed Switch Single Element 1200/1500/1800 RPM
No Drawing available at the time of publication.
P99C13 | 12/18 | 208
990 Speed Switch Single Element 1200/1500/1800 RPM
KEY
1
2
PART NUMBER
22-40174
22-40440
QTY
1
1
DESCRIPTION
Speed Switch 1PT Electronic SS18 (Programming Required)
Magnetic Pick-Up 3/4-16 x 2-1/4" with Plug-In Pigtail Harness
P99C13 | 12/18 | 209
SERIAL NUMBER
-
990 Speed Switch Dual Element 1200/1500/1800 RPM
No Drawing available at the time of publication.
P99C13 | 12/18 | 210
990 Speed Switch Dual Element 1200/1500/1800 RPM
KEY
1
2
PART NUMBER
22-40438
22-40440
QTY
1
1
DESCRIPTION
Speed Switch 2PT Electronic SS18 (Programming Required)
Magnetic Pick-Up 3/4-16 x 2-1/4" with Plug-In Pigtail Harness
P99C13 | 12/18 | 211
SERIAL NUMBER
-
990 Steel Base Frame Standard Assembly
P99C13 | 12/18 | 212
990 Steel Base Frame Standard Assembly
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
25
26
27
28
29
30
PART NUMBER
39-89427
23-89417
23-89418
12-01508
12-01512
12-01503
12-01504
15-01000
01643-31645
14-01432
12-00913
15-00902
33-81021
12-00312
15-00321
14-00312
12-00913
15-04803
15-00903
15-00902
33-81021
12-00213
15-00321
14-00312
12-00802
15-00802
12-00332
15-00307
QTY
1
1
1
1
1
1
1
4
2
2
2
2
2
4
8
4
2
2
2
2
2
4
8
4
12
12
8
8
DESCRIPTION
SERIAL NUMBER
Base Frame, Steel TTG Style Mounts
Bracket, Front Engine Mtg, R.H.
Bracket, Front Engine Mtg, L.H.
Capscrew, Hex Head M16 x 2.0 x 45mm
Capscrew, Hex Head M16 x 2.0 x 70mm Grade 8.8
Capscrew, Hex Head M16 x 2.0 x 60mm
Capscrew, Hex Head M16 x 2.0 x 60mm
Lock Washer, Helical M16
Flat Washer M16 x 31.5mmOD x 4.2mm Hardened
Hex Nut M16 x 2.0
Capscrew, Hex Head 5/8-11 x 1-1/2:
Lock Washer, Helical 5/8"
Flex Mount, Captive Neoprene 500 - 700 Lbs
Capscrew, Hex Had 3/8-16 x 1"
Flat Washer 3/8" SAE Zinc Plated ANSI Type A Narrow
Hex Nut, Nylock 3/8-16
Capscrew, Hex Head 5/8-11 x 1-1/2"
Lock Washer, Hi-Collar M16
Flat Washer 5/8" SAE Hardened
Lock Washer, Helical 5/8"
Flex Mount, Captive Neoprene 500 - 750 Lbs
Capscrew, Hex Head 3/8-16 x 1"
Flat Washer 3/8" SAE Zinc Plated ANSI Type A Narrow
Hex Nut, Nylock 3/8"-16
Capscrew, Hex Head M10 x 1.5 x 35mm
Lock Washer, Helical M10
Capscrew, Hex Head 3/8-16 x a" Grade 8 Plated
Flat Washer 3/8" / M10 Hardened
P99C13 | 12/18 | 213
-
990 Steel Base Frame Assembly - Units with PTO
P99C13 | 12/18 | 214
990 Steel Base Frame Assembly - Units with PTO
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
39-89424
23-81001
23-81002
12-04803
15-01000
12-00034
15-00903
15-00015
33-81008
15-00025
14-00912
12-00034
15-01330
15-00015
33-81002
15-00025
14-00912
12-00814
15-00802
12-00332
15-00307
QTY
1
1
1
4
4
2
2
2
2
2
2
4
4
4
4
4
4
12
12
8
8
DESCRIPTION
SERIAL NUMBER
Base Frame, Steel Centerbonded MTG
Bracket, Front Engine Mtg, R.H.
Bracket, Front Engine Mtg, L.H.
Capscrew, Hex Head M16 x 2.0 x 40mm
Lock Washer, Helitical M16
Capscrew, Hex Head 5/8-11 x 3-1/2"
Flat Washer 5/58" SAE Hardened
Head Washer 2.75" x 0.64" x 0.125"
Mount, Centerbonded 650 lbs
Tail Washer 2.50" x 0.64" x 0.125"
Hex Nut, Nylock 5/8-11
Capscrew, Hex Head 5/8-11 x 3-1/2"
Flat Washer 5/8" SAE Zinc Plated ANSI Type A Narrow
Head Washer 2.75" x 0.64" x 0.125"
Mount, Centerbonded 500 Lbs
Tail Washer 2.50" x 0.64" x 0.125"
Hex Nut, Nylock 5/8-11
Capscrew, Hex Head M10 x 1.5 x 35 mm
Lock Washer, Helitical M10
Capscrew, Hex Head 3/8-16 x 1" Grade 8 Plated
Flat washer 3/8" / M10 Hardened
P99C13 | 12/18 | 215
-
990 PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V
P99C13 | 12/18 | 216
990 PTO/Electric Clutch 700 Lbs FT MMC C-Spline 24V
KEY
1
2
4
5
6
7
PART NUMBER
31-69405
34-69545
12-20313
15-00321
12-00312
15-00307
QTY
1
1
8
6
6
8
DESCRIPTION
PTO Adapter Parts SAE #5/#8
Kit, Electric Clutch 700 Lbs FT MMC-100 C-Spline 24V
Capscrew, Skt Hd 3/8-16 x 1-1/4" Zinc Plated ASTM A574
Flat WAsher 3/8" SAE Zinc Plated ANSI Type A (Narrow)
Capscrew, Hex Head 3/8-16 x 1"
Flat Washer, 3/8" / M10 Hardened
P99C13 | 12/18 | 217
SERIAL NUMBER
-
990 Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt
P99C13 | 12/18 | 218
990 Electric Clutch 700 Lbs MMC-100 C-spline 24 Volt
KEY
1
2
3
4
5
6
7
PART NUMBER
10-60016
34-69517
34-60098
12-00035
12-50412
15-00404
00-61003
QTY
1
1
1
8
4
4
1
DESCRIPTION
Housing, Electric Clutch
Rubber Clock Assembly MMC-100
Electric Clutch Assembly 700 Lbs FT MMC-100G C-Spline 24V
Capscrew, Hex Head 3/8-16 x 3/4"
Capscrew, Hex Head 7/16-20 x 1" Grade 8 Zinc Plated SAE
Flat Washer 7/16" SAE
Grommet 3/8"ID x 3/4"OD 1/4"GW x 1/2"GD
P99C13 | 12/18 | 219
SERIAL NUMBER
-
990 PTO Adapter Parts SAE#5/#8
P99C13 | 12/18 | 220
990 PTO Adapter Parts SAE#5/#8
KEY
1
2
3
4
5
6
PART NUMBER
23-71001
34-69401
32-81001
12-04803
15-01000
19M8162
QTY
1
1
2
4
4
6
DESCRIPTION
Bracket, Front PTO MTG SAE#5
PTO Carrier SAE#8
Dowel Pin 5/8"OD x 1-1/2"
Capscrew, Hex Head M16 x 2.0 x 40mm
Lock Washer, Helical M16
Capscrew, Hex Head Flanged M10 x 1.5 x 40mm
P99C13 | 12/18 | 221
SERIAL NUMBER
-
990 Raw Water Flow Switch H. E.
P99C13 | 12/18 | 222
990 Raw Water Flow Switch H. E.
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NUMBER
37-16803
21-15034
21-00076
21-15035
23-19409
23-19411
12-80832
19M7865
41-01109
19-04032
19-60000
41-01102
19-04028
QTY
1
1
1
1
1
2
2
4
8
4
1
23
4
DESCRIPTION
Flow Switch, Bronze 35 GPM 2"NPT
M. Elbow 90, Bronze 2"NPT x 2"HB
Bushing, Brass 2"NPT x 1-1/2NPT
M. Connector, Bronze 1-1/2"NPT x 1-1/2"HB
Bracket, 2" Flow Switch Mounting
Clamp, 2" Flow Switch Mounting
Capscrew, Hex Head M10 x 1.5 x 30 mm
Capscrew, Hex Head Flanged M8 x 1.25 x 16mm
Hose 2"ID Wire Inforced
Hose Clamp #32 Embossed Band S/S
Adelle Clamp 2-1/16"ID x 1/2" STUD
Hose 1-1/2"ID Wire Inforced
Hose Clamp #28 Embossed Band S/S
P99C13 | 12/18 | 223
SERIAL NUMBER
-
4420 14th Ave. NW., Seattle WA 98107
Tel: (206) 789-3880 • 1-800-762-0165 • www.northern-lights.com
Northern Lights and Lugger are registered trademarks of Northern Lights, Inc.
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